Customization Options for Customer Designed Investment Casting with Powder Coating

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the fast-paced realm of contemporary agriculture, the casting parts from Qingdao Starise Metal Technology Co., Ltd. are your key to achieving unparalleled efficiency and steadfast reliability. Embrace the transformative power of breakthrough innovation with our meticulously engineered solutions that redefine excellence.


The expansive scope of agricultural machinery includes everything from mighty tractors that master the fields, to harvesters that effortlessly gather bountiful crops, precision seeders that plant with unmatched accuracy, and tillage machines that impeccably prepare the soil. For each type, our expertly crafted casting solutions are designed to ensure optimal performance and outstanding efficiency.

Our comprehensive range of casting processes features sand casting, renowned for its capability to produce large, complex components, and precision casting, noted for its exceptional accuracy and supreme surface quality. These advanced techniques are further elevated by our selection of top-tier materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys.


For tractors, we precisely cast essential components such as engine blocks, transmission cases, and axles. With harvesters, our meticulously crafted cutting blades, threshing drums, and conveyor parts provide flawless functionality. Seeders benefit from our precision metering devices, while our durable plowshares and cultivator teeth significantly enhance the performance of tillage machinery.

Quality is the bedrock of our operations. We implement rigorous quality control protocols at every phase, from the initial raw material assessment to the final product evaluation. Our cutting-edge inspection equipment, including advanced spectrometers and non-destructive testing apparatus, ensures that each casting part not only meets but exceeds international standards such as ISO and ASTM.


Fueled by a steadfast dedication to excellence and an extensive reservoir of industry expertise, our casting parts are the preferred choice for farmers and manufacturers around the globe. Collaborate with us to experience firsthand how premium casting technology combined with unwavering quality can dramatically enhance your agricultural endeavors.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands proudly at the forefront of industry and trade integration. We lead the way in research, development, production, and the worldwide trade of precision casting parts. With over 30 years of distinguished legacy, we boast a cutting-edge production base spread over a sprawling 47,000 square meters, including 10,000 square meters of high-standard workshops. Our impressive annual production capacity surpasses 30,000 tons of precision cast steel parts, and our high-quality exports grace more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our journey began humbly in 1996, nestled in the vibrant city of Pingdu, Qingdao, China. Our mission was clear: to provide outstanding precision casting solutions tailored for the dynamic agricultural machinery and automotive axle sectors. During this era, we honed our expertise in crafting small-scale precision castings using the traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a technological leap forward as we embraced sophisticated investment and sand casting technologies, unlocking the potential for medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to our unwavering commitment to quality. From 2009 to 2014, we embarked on a transformative expansion, enhancing our facilities, augmenting production lines, and adopting cutting-edge casting processes to adeptly meet diverse, multi-batch, and customized manufacturing demands.

3. Brand Marketing (2016-2020):
2016 heralded our brand evolution as we actively participated in prestigious domestic and global exhibitions, significantly elevating our brand stature. By 2017, our global market footprint had expanded, fostering enduring partnerships with international clientele. By 2020, our commitment to innovation was demonstrated by multiple patented technologies, enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey by establishing a research and development hub dedicated to pioneering new materials and processes. Our breakthrough in eco-friendly precision casting in 2019 significantly reduced pollution while enhancing casting quality. Recognized as a national high-tech enterprise in 2020, our excellence in technological innovation was officially acknowledged.

5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic head-on in 2019, we skillfully pivoted our market strategy, strengthening our online marketing and service capabilities to ensure steadfast business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, thereby elevating production efficacy and managerial excellence.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is set to ascend to the pinnacle of the global precision casting industry, confidently shaping the future with a visionary outlook.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an exquisite rust prevention treatment utilizing top-quality rust preventives. This creates an ultra-dense anti-rust film that superbly shields against rust, guaranteeing unparalleled protection during transit and storage. Rest assured that your invaluable parts will arrive in impeccable condition, untouched by rust's damaging effects.
2. Buffer Protection: Understanding the susceptibility of specific parts to impact, we skillfully wrap them in premium buffer materials, such as foam boards and sponges. This protective cushioning acts as a formidable barrier against collision damage throughout the transportation process, ensuring each part reaches its destination flawlessly, without the slightest hint of a scratch.
3. Outer Packaging: For small cast steel parts, we provide secure placement within sturdy wooden boxes, meticulously packed with protective stuffing to prevent any movement during transit. For larger components, we craft bespoke metal or wooden frames, with container transportation employed when essential. This precisely tailored strategy guarantees the highest safety and preservation of integrity throughout the entire journey.

Shipping

1. Logistics Selection: We boast strategic partnerships with esteemed logistics companies. By meticulously assessing customer requirements and the distinct characteristics of each product, we choose the optimal transportation mode—be it road, rail, sea, or air—to ensure your precious goods are delivered with both speed and security, meeting your expectations seamlessly.
2. Delivery Timeliness: For standard orders, we pledge to dispatch within 30 working days following production and inspection. For urgent requests, we offer adaptable solutions to negotiate accelerated delivery times, placing utmost priority on production and dispatch processes to satisfy your critical deadlines with exceptional precision.
3. Logistics Tracking: Stay connected with our sophisticated real-time tracking service. By visiting our company's official website or our partner logistics platform, you can effortlessly monitor your shipment using the order or logistics tracking number, keeping you continually informed about the location and anticipated arrival time of your goods, every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.