Metal Casting with Investment Casting and Precision Powder Coated Surface

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic and rapidly advancing world of modern agriculture, our precision-engineered casting parts for agricultural machinery stand as your gateway to achieving extraordinary efficiency and unwavering dependability. Immerse yourself in the forefront of technological innovation with our expertly crafted solutions, meticulously engineered to elevate your machinery's performance to unprecedented levels.


Agricultural machinery spans a vast spectrum, ranging from tractors that effortlessly traverse expansive fields, to harvesters that skillfully gather abundant crops, seeders that ensure precision in planting, and tillage machines that expertly prepare the soil. For each type of machinery, our meticulously tailored casting solutions guarantee supreme performance, unmatched reliability, and a seamless agricultural experience.

Our comprehensive suite of casting processes includes sand casting, renowned for its ability to produce large, intricate components, alongside precision casting, which ensures exceptional accuracy and impeccable surface finishes. These state-of-the-art techniques are amplified by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, assuring durability and robustness.


For tractors, we meticulously cast vital components such as engine blocks, transmission cases, and axles with unparalleled precision. When it comes to harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts guarantee seamless and flawless operation. Seeders depend on our meticulously precise metering devices, while our robust plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously implement stringent quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our cutting-edge inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures that each casting part not only meets but exceeds international standards such as ISO and ASTM.


Driven by an unwavering commitment to excellence and profound industry expertise, our casting parts have become the globally trusted choice for farmers and manufacturers. Partner with us to witness firsthand how our advanced casting technology and steadfast quality can elevate your agricultural operations to new heights of success and efficiency.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a shining beacon of industrial excellence and a global leader in the seamless integration of research, development, production, and international trade of precision casting parts. With an illustrious legacy spanning over three decades, our determination is fortified by a state-of-the-art production facility sprawling across 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops. We proudly achieve an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts, which we export to more than 20 countries across Europe, America, Asia, and beyond, showcasing our exceptional quality on the global stage.

Our History:

1. Founding Period (1996-1998):
Embarking on our journey in 1996 in Pingdu City, Qingdao, China, we envisioned delivering unparalleled precision casting solutions specifically tailored for the agricultural machinery and automotive axle sectors. This foundational era focused on producing small-scale precision castings through traditional silica gel techniques, setting the stage for future advancements.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a technological revolution as we adopted sophisticated investment and sand casting technologies, empowering us to fabricate medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored our steadfast commitment to unmatched quality. From 2009 to 2014, we embarked on ambitious expansion projects, upgrading facilities, refining production lines, and integrating cutting-edge casting processes to adeptly meet the diverse demands of multi-batch and customized manufacturing.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a transformative brand journey, actively participating in prestigious domestic and international exhibitions to elevate our brand's prominence. By 2017, we had expanded our global market reach, cultivating enduring partnerships with international clients. Our unwavering dedication to innovation by 2020 was evidenced by acquiring multiple patented technologies, significantly advancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we set out on a visionary course by establishing a dedicated research and development center focused on innovative new materials and processes. Our 2019 breakthrough in eco-friendly precision casting not only reduced pollution but also improved casting quality. Recognition as a national high-tech enterprise in 2020 officially affirmed our exceptional prowess in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we confronted the global pandemic with resilience, skillfully adapting our market strategy to strengthen our online marketing and service capabilities, ensuring robust business growth. Our foray into intelligent manufacturing in 2021 seamlessly integrates automation with information technology, significantly boosting production efficiency and managerial expertise.

6. Looking Ahead:
Fueled by a relentless commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to emerge as a formidable force at the forefront of the global precision casting industry, set to shape the future with visionary foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Experience unparalleled protection with our innovative rust prevention treatment! Our cast steel parts are shielded by cutting-edge rust inhibitors, forming an impenetrable anti-rust film that guards against corrosion during transit and storage. This superior treatment ensures that your products are delivered in pristine condition, showcasing our commitment to quality and reliability.
2. Buffer Protection: We prioritize the safety of your components by cocooning them in state-of-the-art buffer materials like foam boards and sponges. This dynamic cushioning system acts as a formidable barrier against the rigors of transportation, guaranteeing that every part arrives at your doorstep unscathed and ready for immediate use.
3. Outer Packaging: Our strategic packaging solutions ensure the safety of your cast steel components throughout their journey. Smaller items nestle securely in robust wooden boxes, expertly filled to prevent movement, while larger parts benefit from custom-built metal or wooden frames. When necessary, we employ container shipping for added protection. This meticulously crafted packaging approach preserves the integrity of your products from start to finish.

Shipping

1. Logistics Selection: With precision and care, we partner with premier logistics companies to tailor the most effective transportation method—be it road, rail, sea, or air. By evaluating customer requirements and product characteristics, we ensure that your shipments are dispatched swiftly and securely, minimizing any potential delays.
2. Delivery Timeliness: For standard orders, we commit to dispatching your shipment within 30 working days post-production and inspection. For urgent needs, our flexible expedited delivery options are designed to accelerate production and shipping processes, so your critical timelines are met with precision and ease.
3. Logistics Tracking: Enjoy seamless and transparent updates with our cutting-edge real-time tracking service. Effortlessly track your shipment's journey on our official website or through our logistics partner's platform using your order or tracking number. Stay informed every step of the way with accurate location updates and estimated delivery times, ensuring peace of mind and complete visibility.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.