Tailored Carbon Steel Solutions with Precision Casting and Machining Accuracy

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Solutions: By selecting our raw materials, such as readily available molding sand, you are choosing both economical and practical solutions. Our process eliminates the necessity for complex and costly molds, facilitating swift mold crafting for small-batch production or prototyping new designs. This approach significantly reduces production costs, making our solution a prime choice for businesses aiming to maximize savings without sacrificing quality.
2. Versatile and Adaptive: Sand casting is distinguished by its remarkable capability to produce castings in nearly any shape, size, or weight, even handling the most intricate geometries with finesse. It accommodates a vast array of casting alloys, from cast iron to aluminum and copper alloys, making it an exceptionally versatile option for diverse industries and applications.

3. Unmatched Flexibility: Our adaptable sand casting process is designed to accommodate design changes rapidly. By simply modifying the sand mold, we eliminate the necessity for costly new molds, making it ideal for small batches and innovative product launches. This adaptability accelerates research and development cycles, fast-tracking your time to market.

4. Superior Permeability: The superior permeability of our molding sand ensures that gases are efficiently evacuated during pouring, preventing internal defects like gas pores in the casting. This not only safeguards the casting's internal integrity but also minimizes molten metal resistance, improving mold filling and ensuring superior overall quality.

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5. Streamlined Post-processing: Once the sand mold is discarded, the castings typically require only basic cleaning and processing, such as grinding and riser removal. This streamlined approach involves fewer steps compared to precision methods like investment casting, reducing costs and rendering sand casting ideal for products with moderate surface quality demands.

6. High-Efficiency Production: In the realm of large-scale manufacturing, the integration of automation tools such as automatic molding and pouring machines significantly boosts production efficiency. These machines swiftly produce sand molds and conduct pouring operations, minimizing manual labor while ensuring stable, consistent output. By incorporating advanced automated lines, many foundries have achieved efficient, large-scale sand casting, effortlessly meeting expansive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, seamlessly integrating research, development, manufacturing, and international trade within the precision casting component sector. With a rich heritage spanning more than 30 years, the company operates a cutting-edge production facility sprawling over 47,000 square meters in the picturesque city of Qingdao. Of this expanse, a dedicated 10,000 square meters is reserved for ultra-modern production workshops, boasting an impressive annual output exceeding 30,000 tons of precision-crafted cast steel parts. These exceptional products grace markets in over 20 countries and regions, including Europe, America, and Asia, highlighting the company's significant global influence.

Our History:

1. Founding Period (1996-1998):
Established in 1996 within the dynamic setting of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on an ambitious journey to provide unparalleled precision casting solutions, meticulously tailored to the complex needs of the agricultural machinery and automotive axle industries. In these early years, the company carved out a niche by excelling in small-scale precision castings through traditional silica gel precision casting techniques, laying a firm foundation for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal advancement occurred in 1998 with the adoption of advanced investment and sand casting technologies, catapulting the company into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with ISO9001 certification, reflecting the company's unwavering commitment to quality and reliability. This era of transformation saw an expansion of production facilities, the establishment of cutting-edge production lines, and the implementation of efficient casting processes, substantially boosting production capabilities to meet the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic brand enhancement journey by actively participating in prestigious domestic and international industry exhibitions, significantly enhancing its brand recognition. By 2017, the company expanded its global reach, forging lasting partnerships with international clients. These efforts culminated in the development of multiple patented technologies by 2020, which significantly elevated product precision and quality, solidifying the company's position as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Driven by an unwavering commitment to innovation, 2018 marked the establishment of an ultra-modern research and development center dedicated to pioneering new materials and processes. By 2019, an eco-friendly precision casting process had been developed, significantly reducing pollution emissions while enhancing surface and internal casting quality. Recognition came in 2020 when the company was officially designated as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company demonstrated resilience by dynamically adjusting its market strategies, strengthening online marketing and service capabilities to ensure sustained growth. The year 2021 marked the beginning of an intelligent manufacturing era, where automation and information technology converged to enhance production efficiency and management capabilities.

6. Looking Ahead:
Guided by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is poised to carve a distinguished niche in the global precision casting industry, spearheading advancements that will shape the industry's future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Safeguard your valuable components with our state-of-the-art impact-resistant solutions. For parts vulnerable to damage, we employ premium buffer materials such as foam boards and sponges. Each piece is meticulously wrapped, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience unmatched security and stability with our thoughtfully designed packaging solutions. Smaller cast steel parts are securely nestled in robust wooden crates, packed with protective materials to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, container shipping is utilized to ensure your items arrive intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the ease of flawless logistics through our collaborations with industry-leading logistics enterprises. We offer an extensive selection of transportation modes-including road, rail, sea, and air-to precisely cater to your and your cargo's unique demands, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unwavering commitment to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we provide flexible solutions, prioritizing your order to expedite production and shipping processes, thereby ensuring your deadlines are met with precision.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.