Customization of Customer Designed Precision Casting with Stainless Steel

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A42H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the ever-evolving realm of contemporary agriculture, our premier casting parts for agricultural machinery are your key to unlocking unparalleled efficiency and steadfast reliability. Embrace the forefront of innovation with our meticulously engineered solutions, crafted to perfection.


Agricultural machinery encompasses a broad spectrum, from the mighty tractors that master vast fields to harvesters that collect bountiful harvests, seeders that achieve precisely accurate planting, to tillage machines that prepare the soil thoroughly. For each type of machinery, our expertly customized casting solutions promise superior performance and dependability.

Our comprehensive range of casting processes includes sand casting, renowned for fabricating large, intricate components, and precision casting, which guarantees exceptional accuracy and outstanding surface finishes. These advanced techniques are complemented by our selection of top-tier materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring longevity and resilience.


For tractors, we expertly cast vital components such as engine blocks, transmission cases, and axles with unmatched precision. When it comes to harvesters, our precision-engineered cutting blades, threshing drums, and conveyor parts ensure smooth and efficient operations. Our seeders depend on our precise metering devices, while tillage machines benefit significantly from our durable plowshares and cultivator teeth, enhancing their performance remarkably.

Quality is the bedrock of our operations. We implement rigorous quality control measures at every step, from meticulous raw material inspection to comprehensive final product testing. Our cutting-edge inspection tools, including advanced spectrometers and non-destructive testing devices, ensure that each casting part not only meets but often exceeds international standards such as ISO and ASTM, reflecting our commitment to excellence.


Driven by an unwavering commitment to excellence and profound industry expertise, our casting parts have earned the trust of farmers and manufacturers across the globe. Collaborate with us to experience how superior casting technology, coupled with steadfast quality, can significantly enhance your agricultural operations.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of industry and trade integration. We are at the forefront of research, development, production, and international trade of top-tier precision casting parts. With a rich heritage spanning over three decades, we are anchored by a cutting-edge production facility sprawling across 47,000 square meters, with 10,000 square meters dedicated to state-of-the-art workshops. Our impressive annual capacity exceeds 30,000 tons of precision cast steel parts, with our premium-quality exports reaching more than 20 countries, including Europe, America, and Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
The inception of our journey in 1996 was in Pingdu City, Qingdao, China, driven by the ambition to deliver outstanding precision casting solutions, particularly for the agricultural machinery and automotive axle sectors. During this era, we specialized in creating small-scale precision castings utilizing the traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
Our technological evolution took a significant leap in 1998 with the adoption of advanced investment and sand casting technologies, paving the way for medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to our unwavering dedication to quality. From 2009 to 2014, we underwent a transformative expansion, enhancing our facilities, amplifying production lines, and integrating state-of-the-art casting processes to adeptly meet the diverse, multi-batch, and customized manufacturing demands.

3. Brand Marketing (2016-2020):
In 2016, we transformed our brand, actively engaging in prestigious domestic and global exhibitions to elevate our brand prominence. By 2017, our global footprint expanded, fostering enduring partnerships with international clients. By 2020, our commitment to innovation was further solidified through multiple patented technologies, enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
Our visionary journey in 2018 saw the establishment of a dedicated research and development hub, focused on pioneering new materials and processes. A significant 2019 breakthrough in eco-friendly precision casting drastically reduced pollution while enhancing casting quality. Our recognition as a national high-tech enterprise in 2020 officially acknowledged our excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
Confronting the global pandemic in 2019, we skillfully pivoted our market strategy, strengthening our online marketing and service capabilities to ensure unwavering business growth. Our 2021 venture into intelligent manufacturing integrates automation with information technology, significantly enhancing production efficiency and managerial expertise.

6. Looking Ahead:
Fueled by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is set to emerge as a leader in the global precision casting industry, with a visionary outlook toward shaping the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo a rigorous rust prevention process, using top-tier rust preventives. This process forms an exceptionally dense anti-rust film, offering unparalleled protection against rust, whether in transit or storage. With this robust layer, your valuable parts are assured of reaching you in immaculate condition.
2. Buffer Protection: Understanding the delicate nature of some parts, we wrap them in premium buffer materials such as foam boards and sponges. This cushioning acts as a protective barrier, absorbing impacts and preventing collision damage during the transport process, ensuring each part arrives completely unharmed.
3. Outer Packaging: Small cast steel parts are securely placed within sturdy wooden boxes, carefully packed with ample stuffing to prevent any movement during shipment. For larger items, custom metal or wooden frames are crafted, and container shipping is utilized when necessary. This customized packaging approach ensures the highest level of safety and integrity from dispatch to delivery.

 

Shipping

1. Logistics Selection: We leverage our strategic partnerships with leading logistics companies, carefully assessing customer needs and product specifics. This allows us to choose the optimal mode of transportation-be it road, rail, sea, or air-ensuring your goods are delivered swiftly and with utmost security.
2. Delivery Timeliness: For standard orders, we promise shipment within 30 working days following production and inspection. For urgent requirements, we offer flexible options for expedited delivery, prioritizing the production and dispatch to meet your pressing deadlines with precision and reliability.
3. Logistics Tracking: Stay informed with our cutting-edge, real-time tracking service. By visiting our company's official website or our partnered logistics platform, you can easily track your shipment with the order or logistics number. This service keeps you updated on your goods' location and estimated arrival time at every stage of the journey.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.