Customization Ductile Iron Casting Precision Casting with Ra0.8 Surface Treatment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12E2
• Material: Iron
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the dynamic world of modern agriculture, our casting parts for agricultural machinery are your ultimate gateway to achieving unmatched efficiency and reliability. Harness the cutting-edge power of innovation with our expertly crafted solutions, designed to meet the highest standards of excellence.


Agricultural machinery encompasses a vast array of equipment, from tractors that conquer expansive fields to harvesters that gather bountiful crops, seeders that ensure precision planting, and tillage machines that expertly prime the soil. For each machinery type, our meticulously tailored casting solutions guarantee peak performance and longevity.

Our extensive array of casting processes includes sand casting, renowned for its ability to create large, intricate parts with ease, and precision casting, which ensures impressive accuracy and exceptional surface finishes. These advanced techniques are further enhanced by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, delivering unparalleled durability and performance.


When it comes to tractors, we meticulously cast vital components like engine blocks, transmission cases, and axles with unmatched precision. For harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts ensure seamless and efficient operation. Seeders rely on our precisely engineered metering devices, while our robustly designed plowshares and cultivator teeth greatly enhance the performance of tillage machines.

Quality is the cornerstone of our operations, and we enforce rigorous quality control measures at every stage, from raw material inspection to final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, guarantees that each casting part meets or surpasses stringent international standards like ISO and ASTM, assuring you of the highest quality product.


Driven by an unwavering commitment to excellence and profound industry expertise, our casting parts have become the trusted choice for discerning farmers and manufacturers worldwide. Partner with us to experience firsthand how superior casting technology and uncompromising quality can elevate your agricultural operations to new heights.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. proudly stands as a beacon of excellence in the seamless integration of industry and trade. We are leaders in the research, development, production, and international trade of precision casting parts, boasting a legacy that spans over three decades. Our unwavering commitment is underpinned by a cutting-edge production base sprawling across an expanse of 47,000 square meters, which includes 10,000 square meters dedicated to workshops of the highest standard. With an impressive annual capacity exceeding 30,000 tons of meticulously crafted precision cast steel parts, our exceptional exports illuminate over 20 countries across Europe, America, Asia, and beyond.

Our Rich History:

1. Founding Period (1996-1998):
Our illustrious journey commenced in 1996 in the vibrant city of Pingdu, Qingdao, China. We embarked on our mission to deliver unparalleled precision casting solutions tailored for the niche markets of agricultural machinery and automotive axles. This foundational era was characterized by adeptly crafting small-scale precision castings using traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 witnessed our technological renaissance, welcoming advanced investment and sand casting technologies. These innovations enabled us to produce medium to large-scale precision castings. The esteemed ISO9001 certification in 2006 represented a landmark in our steadfast dedication to quality. From 2009 to 2014, we embarked on a transformative journey of expansion, amplifying our facilities, bolstering production lines, and embracing avant-garde casting processes to adeptly fulfill the multifaceted, multi-batch, and customized manufacturing demands.

3. Brand Marketing (2016-2020):
The year 2016 heralded our brand's dynamic evolution as we actively participated in prestigious domestic and international exhibitions, elevating our brand's esteemed stature. By 2017, our global presence burgeoned, nurturing lasting alliances with an international clientele. By 2020, our dedication to innovation was powerfully demonstrated through numerous patented technologies, significantly enhancing product precision and unparalleled quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary odyssey, establishing a premier research and development hub dedicated to the exploration of groundbreaking materials and processes. Our 2019 eco-friendly precision casting breakthrough dramatically reduced pollution while elevating casting quality to new heights. Being recognized as a national high-tech enterprise in 2020 officially acknowledged our distinguished excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, we deftly pivoted our market strategy, reinforcing our online marketing and service capabilities to sustain robust business growth. Our 2021 venture into intelligent manufacturing seamlessly merges automation with cutting-edge information technology, elevating production efficiency and managerial prowess to unprecedented levels.

6. Looking Ahead:
Propelled by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the zenith of the global precision casting industry, shaping the future with a visionary and pioneering outlook.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an exquisite rust prevention process, utilizing only the finest rust preventives to craft a dense anti-rust film. This premium treatment delivers extraordinary protection against rust, safeguarding your parts during both transportation and storage. Revel in peace of mind knowing your valuable components arrive in impeccable condition.
2. Buffer Protection: Understanding the delicacy of certain parts, we wrap them in superior buffer materials like foam boards and sponges. This cushioning acts as a steadfast shield, defending against any potential collision damage throughout the transportation journey, ensuring each part arrives in pristine condition, free from any blemishes.
3. Outer Packaging: Our small cast steel parts find refuge in robust wooden boxes, filled with protective stuffing to eradicate any movement risk during transit. For larger components, we craft custom metal or wooden frames, resorting to container transportation when necessary. This well-tailored packaging ensures unparalleled safety and maintains integrity from start to finish.

 

Shipping

1. Logistics Selection: We cultivate strategic partnerships with esteemed logistics providers to offer unparalleled service. By meticulously analyzing customer needs and product specifics, we choose the optimal transport method-whether by road, rail, sea, or air-guaranteeing your goods arrive swiftly and securely.
2. Delivery Timeliness: For standard orders, we promise dispatch within 30 working days following production and inspection. For urgent requests, we provide the option for expedited deliveries, adjusting our production and dispatch priorities to meet your vital deadlines with exceptional accuracy.
3. Logistics Tracking: Experience tranquility through our cutting-edge real-time tracking service. With simple access via our official website or our partner's logistics platform, track your shipment effortlessly using your order or tracking number, receiving constant updates on the whereabouts and anticipated arrival time of your precious goods.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.