Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
  • Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
  • Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
  • Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
  • Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
  • Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
These casting parts are the vital lifeline of agricultural machinery, ensuring smooth and efficient operations. As crucial components, engines, transmission systems, and tillage devices rely heavily on the robust performance of precision cast parts like gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and state-of-the-art corrosion-resistant alloys, these components are specifically engineered to excel in even the most challenging environments. They offer unparalleled impact resistance, wear durability, and exceptional rust prevention, guaranteeing longevity and reliability.

Our products are designed to meet the highest echelons of international standards, including ASTM, EN, and ISO. They are bolstered by prestigious certifications such as CE and API, showcasing their superior quality and reliability. Expertly designed, they are crafted to significantly enhance the functionality and performance of a diverse array of agricultural machinery, from tractors and combine harvesters to seeders, ensuring optimal efficiency and productivity.

Embracing the forefront of agricultural innovation, our precision casting processes and revolutionary materials, like the low-temperature steel ZG10MnNiCu, significantly enhance the longevity and energy efficiency of parts. This visionary approach supports unparalleled customization and seamless integration, substantially reducing maintenance costs. It aligns perfectly with the global movement towards agricultural intelligence and the drive for lightweighting, ensuring you stay ahead in the fast-paced world of modern agriculture.

In the vast and intricate tapestry of the agricultural machinery industry, our premium casting parts are a vital and integral thread. They play a pivotal role in driving the advancement of global agricultural mechanization, while passionately championing the cause of sustainable development. With these parts, you are not just investing in machinery; you are investing in the future of agriculture.
Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

Company Profile

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
Introducing Qingdao Starise Metal Technology Co., Ltd., a beacon of excellence in the realm of precision casting. This dynamic industry titan seamlessly integrates production, innovation, and global commerce, establishing itself as a leader with a cutting-edge facility spanning an impressive 47,000 square meters. Within this expanse, 10,000 square meters are devoted to high-standard workshops, fueling an extraordinary annual output of over 30,000 tons of precision-cast steel marvels. With a legacy of over 30 years, Starise Metal extends its innovative footprint across more than 20 countries in Europe, America, and Asia, marking a robust presence in the global marketplace.

Our History:

1. Founding Period (1995-1998):
In the vibrant city of Pingdu, Qingdao, 1996 heralded the birth of Starise Metal, a company dedicated to delivering precision excellence in casting. Initially focusing on the agricultural machinery and automotive axle industries, Starise crafted small-scale castings with the unmatched prowess of traditional silica gel techniques, setting high standards of quality at every turn.


2. Technological Accumulation and Expansion (1998-2014):
1998 was a pivotal year, marking Starise Metal's embrace of cutting-edge investment and sand casting technologies, paving the way for medium and large-scale castings. The acquisition of ISO9001 certification in 2006 underscored its unwavering commitment to quality. From 2009 to 2014, the company experienced robust expansion, unveiling new production lines and optimizing processes to meet diverse, custom manufacturing needs.


3. Brand Marketing (2016-2020):
The year 2016 marked the beginning of Starise Metal's brand-building journey, with active participation in global and domestic exhibitions to enhance brand visibility. By 2017, the company's international market presence was solidified, forging strong relationships with global clients. By 2020, the brand's prestige was further enhanced by the development of multiple patented technologies, elevating precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A visionary investment in 2018 initiated the establishment of a research and development hub to pioneer innovative materials and processes. In 2019, Starise introduced an eco-friendly casting process that minimized pollution and improved casting quality. Achieving national high-tech enterprise status in 2020, Starise cemented itself as a vanguard of technological advancement.


5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, Starise Metal swiftly adapted its market strategy, enhancing digital marketing and service delivery to ensure robust growth. By 2021, the company adopted intelligent manufacturing, blending automation and IT to boost efficiency and management prowess.


6. Looking Ahead:
Starise Metal is resolute in its pursuit of innovation-driven growth, aspiring to reinforce its standing as a preeminent global leader in precision casting.


Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

Processing

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

Packaging & Shipping

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To protect your cast steel parts from rust during transit and storage, we apply thorough rust prevention treatments such as anti-rust paint or oil. For applications in corrosive environments like chemical and petroleum industries, we offer specialized anti-corrosion coatings, significantly enhancing durability and longevity.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To prevent damage during transit, our packaging employs cushioning materials like foam plastics, sponges, and air cushion films to absorb shocks efficiently. For high-precision or delicate parts, we utilize advanced multi-layer cushioning techniques, ensuring stability and protection against any jarring encounters, guaranteeing their perfect condition upon arrival.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

We meticulously plan transportation routes by assessing road conditions, bridge capacities, and tunnel heights to ensure smooth transit. For large or overweight parts, we collaborate with road authorities, secure necessary permits, and arrange escort measures, maintaining a safe and efficient journey throughout.
·
Transportation Insurance: Securing Your Investments with Confidence
Mitigate transportation risks by choosing comprehensive insurance. We assist in selecting suitable plans based on the product value, mode, and route, safeguarding your cast steel parts against unforeseen events, delivering peace of mind.
·
Loading and Unloading Requirements: Handling with Expertise and Care
For loading and unloading, we utilize equipment like forklifts and cranes, operated by skilled professionals. Priority is given to avoiding collisions and ensuring the integrity of your cast steel parts, while maintaining safety and stability throughout the entire handling process.
Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements

FAQ

Custom Customer Designed Precision Casting Featuring Manganese and Silicon Elements1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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