Precision Casting Carbon Steel Parts Customized for Optimal Performance

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Economical Solutions Tailored for You: Our meticulously selected raw materials, such as molding sand, strike the perfect balance between cost-efficiency and availability. Our process eliminates the need for complex, high-cost molds. Whether you're producing in small batches or prototyping innovative designs, we swiftly create molds, significantly reducing your production costs. This strategy is ideally suited for businesses eager to maximize savings while maintaining top-tier standards.
2. Dynamic and Adaptive Crafting: Sand casting is unparalleled in its capability to produce castings of nearly any shape, size, or weight, expertly managing even the most intricate geometries. It accommodates a vast array of casting alloys, from cast iron to aluminum and copper alloys, rendering it a versatile option for diverse industries and applications.

3. Exceptional Flexibility: Our adaptable sand casting process swiftly accommodates design alterations. By merely modifying the sand mold, we avoid the high costs of new mold production, making it ideal for small runs and new product introductions. This agility accelerates research and development cycles, expediting your market deployment.

4. Premium Permeability: The superior permeability of our molding sand ensures that gases escape efficiently during pouring, preventing internal defects such as gas pores in the casting. This not only maintains the casting's internal integrity but also reduces molten metal resistance, improving mold filling and overall quality.

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5. Simplified Post-processing: After the sand mold is removed, castings typically require only basic cleaning and processing, such as grinding and riser removal. This streamlined approach involves fewer steps than precision techniques like investment casting, lowering costs and making sand casting ideal for products with moderate surface quality demands.

6. Efficient Production on a Grand Scale: In mass production, automation technologies like automatic molding and pouring machines enhance production efficiency. These machines rapidly produce sand molds and handle pouring operations, reducing manual labor and ensuring stable, consistent results. By incorporating advanced automated lines, many foundries have achieved efficient, large-scale sand casting, effortlessly meeting extensive market needs.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, seamlessly blending the intricate arts of research, development, manufacturing, and global trade in precision casting components. With a rich legacy that spans over thirty years, this illustrious company operates a cutting-edge production facility sprawling over an impressive 47,000 square meters in the picturesque city of Qingdao. Within this expansive site, a specialized 10,000 square meters is dedicated to ultra-modern production workshops, achieving a remarkable annual output exceeding 30,000 tons of exquisitely crafted precision cast steel parts. These exceptional creations grace markets in over 20 countries and regions, including Europe, America, and Asia, reinforcing the company's formidable global presence.

Our History:

1. Founding Period (1996-1998):
Established in 1996 amidst the vibrant landscapes of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked upon a visionary mission to provide unparalleled precision casting solutions tailored to meet the intricate needs of the agricultural machinery and automotive axle sectors. During these foundational years, the company distinguished itself by excelling in the creation of small-scale precision castings using the traditional silica gel precision casting method, thereby laying a solid groundwork for its future achievements.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, a pivotal transformation occurred with the introduction of cutting-edge investment and sand casting technologies, elevating the company into the realm of medium and large-scale precision castings. A milestone was achieved in 2006 with the attainment of ISO9001 certification, reflecting the company's unwavering commitment to quality consistency and reliability. This transformative era witnessed the expansion of production facilities, incorporation of advanced production lines, and adoption of efficient casting processes, significantly boosting production capacity to accommodate diverse, multi-batch, and custom manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic brand enhancement journey, actively participating in prestigious domestic and international industry exhibitions, significantly amplifying brand visibility. By 2017, the company had extended its global footprint, forging enduring collaborations with international clients. These initiatives culminated in the creation of several patented technologies by 2020, substantially enhancing product precision and quality, firmly establishing the company's reputation as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Guided by an unyielding commitment to innovation, 2018 marked the inception of an ultra-modern research and development center dedicated to pioneering new materials and processes. By 2019, the advent of an eco-friendly precision casting process significantly reduced pollution emissions while improving surface and internal casting quality. Recognition was attained in 2020 when the company was officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic of 2019, the company demonstrated resilience by swiftly adapting its market strategies, enhancing online marketing and service capabilities to maintain growth. The year 2021 marked the beginning of an intelligent manufacturing era, where automation and information technology converged to boost production efficiency and refine management expertise.

6. Looking Ahead:
Fueled by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is poised to carve out a distinguished position in the global precision casting industry, spearheading advancements that will shape the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Experience unparalleled tranquility with our sophisticated rust prevention measures. Our premier corrosion shield is applied meticulously, utilizing top-grade sprays and smears, crafting a formidable anti-rust defense. This ensures your cast steel parts remain impervious to corrosion threats during transit and storage, arriving pristine and prepared for immediate use.
2. Buffer Protection: Safeguard your precious components with our state-of-the-art impact-resistant solutions. For items prone to damage, we employ superior buffer materials, such as resilient foam boards and sponges. Each piece is meticulously enveloped, creating a robust cushion that absorbs shocks and effectively prevents any collision damage throughout their transport.
3. Outer Packaging: Discover the pinnacle of security and stability with our expertly crafted packaging solutions. Smaller cast steel parts are securely ensconced in sturdy wooden boxes, complete with protective fillers to avert unwanted movement. Larger parts are expertly anchored within tailor-made metal or wooden frames. For added security, container shipping is employed when necessary, ensuring your items arrive intact and ready for deployment.

Shipping

1. Logistics Selection: Embrace the ease of seamless logistics through our partnerships with top-tier logistics enterprises. Our extensive array of transportation options—including road, rail, sea, and air—precisely align with your specific requirements and those of your cargo, ensuring each delivery is executed swiftly and safely.
2. Delivery Timeliness: Revel in our unmatched commitment to punctual delivery. Standard orders are dispatched within a 30-working-day timeframe post-completion and inspection. For time-sensitive demands, we provide flexible solutions, expediting production and shipping processes, ensuring your deadlines are met with exceptional precision.
3. Logistics Tracking: Stay fully informed about your shipment with our advanced real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you gain instant updates on your goods' location and estimated arrival time, keeping you constantly updated.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.