Customer Designed Precision Casting with Tailored Element Ratios and Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Tailored Element Ratios and Shapes
  • Customer Designed Precision Casting with Tailored Element Ratios and Shapes
  • Customer Designed Precision Casting with Tailored Element Ratios and Shapes
  • Customer Designed Precision Casting with Tailored Element Ratios and Shapes
  • Customer Designed Precision Casting with Tailored Element Ratios and Shapes
  • Customer Designed Precision Casting with Tailored Element Ratios and Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Tailored Element Ratios and Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customer Designed Precision Casting with Tailored Element Ratios and Shapes
These precision casting parts are the lifeline of agricultural machinery, ensuring unparalleled operational efficiency and reliability. Critical components such as engines, transmission systems, and tillage devices are empowered by the incredible resilience of our precision cast parts, including gearbox housings, plowshares, and harvester cutter shafts. Crafted with meticulous precision from high-strength cast steel (ZG series), our parts feature the wear-resistant prowess of high manganese steel (ZGMn13) alongside advanced corrosion-resistant alloys. Designed to thrive in the most demanding environments, they offer exceptional impact resistance, wear durability, and superior rust prevention.

Our cutting-edge products not only meet but exceed the highest international standards, with endorsements from ASTM, EN, and ISO, further validated by esteemed certifications like CE and API. These components are ingeniously engineered to enhance the performance and efficiency of a diverse array of agricultural machinery, including tractors, combine harvesters, and seeders, making them indispensable assets in modern agriculture.

Pioneering the future of agricultural innovation, our precision casting processes and groundbreaking materials, such as low-temperature steel ZG10MnNiCu, significantly amplify the longevity and energy efficiency of essential parts. This innovative approach ensures customization and seamless integration, dramatically reducing maintenance costs while aligning with the global movement towards smarter and lightweight agricultural solutions.

In the intricate tapestry of the agricultural machinery industry, our premium casting parts are indispensable threads, propelling the global advancement of agricultural mechanization while championing the noble cause of sustainable development.
Customer Designed Precision Casting with Tailored Element Ratios and Shapes

Company Profile

Customer Designed Precision Casting with Tailored Element Ratios and Shapes
Introducing Qingdao Starise Metal Technology Co., Ltd., a dynamic and innovative industry leader in the seamless integration of production, trade, and technology within the precision casting sector. With a rich heritage spanning over three decades, our cutting-edge facility covers an expansive 47,000 square meters, including 10,000 square meters dedicated to high-standard production workshops. Our impressive track record is evidenced by an annual capacity that exceeds 30,000 tons of precision cast steel parts. Establishing a commanding global presence, we proudly serve clients in over 20 countries across Europe, America, and Asia, reinforcing our reputation as a trusted name in international markets.

Our History:

1. Founding Period (1995-1998):
In 1996, nestled in the industrious city of Pingdu, Qingdao, China, Starise Metal began its illustrious journey. We specialized in delivering premium precision casting solutions tailored for the agricultural machinery and automotive axle industries. During this foundational era, our expertise in crafting small-scale precision castings using traditional silica gel techniques set a benchmark for unparalleled quality.


2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal advancement for Starise Metal as we adopted pioneering investment and sand casting technologies. This strategic move laid the groundwork for producing medium to large-scale precision castings. Our ISO9001 certification in 2006 was a testament to our unwavering commitment to quality assurance. The years between 2009 and 2014 were transformative, characterized by significant production capacity enhancements, the launch of numerous new production lines, and the refinement of efficient casting processes to meet diverse, multi-batch, customized manufacturing needs.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on a transformative brand-building journey, actively engaging in domestic and global industry exhibitions to amplify brand visibility. By 2017, we had solidified our global market presence through enduring partnerships with international clients. By 2020, our brand's reach was further elevated with the development of proprietary patented technologies, enhancing the precision and quality of our products.


4. Technological Innovation and Sustainable Development (2018-2024):
2018 marked a new era with a strategic investment in a research and development center dedicated to groundbreaking materials and process innovations. In 2019, we pioneered an eco-friendly precision casting process, dramatically reducing pollution while enhancing the quality of surface and internal casting defects. Recognized in 2020 as a national high-tech enterprise, Starise Metal has firmly positioned itself as a visionary leader in technological excellence.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, Starise Metal swiftly adapted by redefining its market strategy, enhancing online marketing and service delivery to ensure continuous growth. By 2021, we embraced intelligent manufacturing, seamlessly integrating automation and information technology to elevate production efficiency and management sophistication.


6. Looking Ahead:
Starise Metal is unwavering in its dedication to an innovation-driven development philosophy. Our ambition is to fortify our standing as a global leader in the precision casting industry, continuously pushing the boundaries of excellence.


Customer Designed Precision Casting with Tailored Element Ratios and Shapes

Processing

Customer Designed Precision Casting with Tailored Element Ratios and Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customer Designed Precision Casting with Tailored Element Ratios and Shapes

Packaging & Shipping

Customer Designed Precision Casting with Tailored Element Ratios and Shapes
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To ensure your cast steel parts remain immaculate during transit and storage, we diligently apply state-of-the-art rust prevention treatments, such as anti-rust paint or protective oil. For environments challenging with corrosive elements like the chemical and petroleum sectors, we offer specialized anti-corrosion coatings. These coatings significantly boost the durability and longevity of your products, ensuring they withstand even the harshest conditions with grace.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
Preventing transit damage is our top priority. We utilize an array of cushioning materials, including foam plastics, sponges, and air cushion films, to absorb impacts effectively. Our revolutionary multi-layer cushioning techniques are specially designed for high-precision or delicate parts, offering unparalleled stability and protection. This ensures that your parts arrive in pristine condition, unaffected by any potential jarring or rough handling during the journey.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

Our expert team meticulously crafts transportation routes, taking into account road conditions, bridge capacities, and tunnel heights, to promise a seamless transit experience. For large or overweight parts, we liaise with road authorities, secure all necessary permits, and organize escort measures, ensuring that your products travel safely and efficiently, reaching their destination without a hitch.
·
Transportation Insurance: Securing Your Investments with Confidence
Enhance your peace of mind by choosing comprehensive transportation insurance. We provide assistance in selecting the perfect insurance plans, tailored to the product value, mode of transport, and route. This thorough approach safeguards your cast steel parts against any unforeseen occurrences, ensuring that your investments remain protected throughout their journey.
·
Loading and Unloading Requirements: Handling with Expertise and Care
Our loading and unloading processes are executed with precision and care, facilitated by skilled professionals using equipment like forklifts and cranes. We emphasize avoiding collisions and maintaining the integrity of your cast steel parts, while ensuring a stable and safe operation throughout. This meticulous handling guarantees that your products are treated with the utmost respect and care, from start to finish.
Customer Designed Precision Casting with Tailored Element Ratios and Shapes

FAQ

Customer Designed Precision Casting with Tailored Element Ratios and Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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