Customization of Precision Casting Elements for Customer Designed Solutions

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization of Precision Casting Elements for Customer Designed Solutions
  • Customization of Precision Casting Elements for Customer Designed Solutions
  • Customization of Precision Casting Elements for Customer Designed Solutions
  • Customization of Precision Casting Elements for Customer Designed Solutions
  • Customization of Precision Casting Elements for Customer Designed Solutions
  • Customization of Precision Casting Elements for Customer Designed Solutions
Find Similar Products
  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization of Precision Casting Elements for Customer Designed Solutions

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization of Precision Casting Elements for Customer Designed Solutions
These casting parts serve as the backbone of agricultural machinery, orchestrating flawless performance. Integral components such as engines, transmission systems, and tillage equipment depend on the robust precision of cast parts like gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys, these components are engineered to thrive in the harshest environments, offering extraordinary impact resistance, exceptional wear durability, and superior rust prevention.

Our products epitomize the pinnacle of global standards, proudly conforming to ASTM, EN, and ISO, and strengthened by esteemed certifications such as CE and API. Masterfully designed to enhance the performance of an extensive array of agricultural machinery—from tractors and combine harvesters to seeders—our precision parts ensure optimal functionality and reliability.

Pioneering the future of agricultural innovation, our precision casting processes and groundbreaking materials, such as the low-temperature steel ZG10MnNiCu, elevate both the longevity and energy efficiency of parts. This visionary approach promotes customization and integration, significantly reducing maintenance costs while aligning with the global shift towards agricultural intelligence and the lightweighting trend.

Within the expansive narrative of the agricultural machinery sector, our superior casting parts are a crucial component, propelling the worldwide advancement of agricultural mechanization and advocating for the noble cause of sustainable development.
Customization of Precision Casting Elements for Customer Designed Solutions

Company Profile

Customization of Precision Casting Elements for Customer Designed Solutions
Introducing Qingdao Starise Metal Technology Co., Ltd., a trailblazer in the field of industry and trade integration, renowned for its excellence in the innovation, production, and global trade of precision casting components. With a distinguished legacy of over thirty years, the company boasts a sprawling, state-of-the-art facility that covers 47,000 square meters, including 10,000 square meters dedicated to high-standard production workshops. Showcasing unparalleled expertise, Starise Metal achieves an impressive annual capacity exceeding 30,000 tons of precision cast steel parts. Its remarkable global footprint spans across more than 20 countries in Europe, America, and Asia, solidifying its formidable presence in the international market.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the industrious city of Pingdu, Qingdao, China, Starise Metal commenced its journey by delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This period marked the company's dedication to producing small-scale precision castings, leveraging traditional silica gel precision casting techniques to ensure unmatched quality.


2. Technological Accumulation and Expansion (1998-2014):
The year 1998 was pivotal as Starise Metal adopted cutting-edge investment and sand casting technologies, transitioning to the production of medium to large-scale precision castings. Attaining ISO9001 certification in 2006 highlighted its unwavering commitment to quality and reliability. From 2009 to 2014, the company embarked on a significant expansion, substantially increasing its production capabilities, introducing numerous new production lines, and optimizing efficient casting processes to meet diverse, multi-batch, custom manufacturing demands.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal launched a strategic brand-building initiative, actively engaging in both domestic and international industry exhibitions to enhance brand recognition. By 2017, the company had fortified its global market presence, cultivating enduring partnerships with international clients. The brand's reach was further enriched by the development of multiple patented technologies by 2020, which significantly enhanced product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A transformative investment in 2018 led to the establishment of a dedicated research and development center focused on pioneering new materials and cutting-edge processes. The year 2019 saw the creation of an innovative eco-friendly precision casting process that not only reduced pollution but also enhanced the quality of surface and internal casting defects. In 2020, Starise Metal earned the prestigious designation of a national high-tech enterprise, reinforcing its status as a leader in technological innovation.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, Starise Metal adeptly redefined its market strategy, bolstering online marketing and service delivery to sustain business growth. By 2021, the company had embraced intelligent manufacturing, seamlessly integrating automation and information technology to enhance production efficiency and management excellence.


6. Looking Ahead:
Starise Metal remains resolute in its commitment to an innovation-driven development philosophy, aspiring to fortify its position as a global leader in the precision casting industry.


Customization of Precision Casting Elements for Customer Designed Solutions

Processing

Customization of Precision Casting Elements for Customer Designed Solutions

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization of Precision Casting Elements for Customer Designed Solutions

Packaging & Shipping

Customization of Precision Casting Elements for Customer Designed Solutions
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To ensure your cast steel parts remain pristine and rust-free during transit and storage, we employ advanced rust prevention methods such as anti-rust paint or oil. When dealing with corrosive environments like chemical and petroleum industries, we offer tailored anti-corrosion coatings that significantly boost durability and extend the life of your components.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
Our expertly designed packaging system incorporates cushioning materials, including foam plastics, sponges, and air cushion films, to adeptly absorb shocks and prevent damage in transit. For high-precision or fragile components, we deploy a strategic, multi-layer cushioning approach to maintain stability and ensure your items arrive in immaculate condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

With meticulous attention to detail, we chart transportation routes, evaluating road conditions, bridge capacities, and tunnel heights to facilitate an unobstructed journey. For oversized or heavyweight components, we collaborate with road authorities to secure necessary permits and arrange escorts, ensuring a secure and fluid transportation experience.
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Transportation Insurance: Securing Your Investments with Confidence
Minimize transportation risks by choosing comprehensive insurance options. Our team guides you in selecting the right plan, tailored to product value, transport mode, and route, to shield your cast steel elements from unexpected mishaps and protect your investment.
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Loading and Unloading Requirements: Handling with Expertise and Care
Our skilled professionals utilize state-of-the-art equipment, such as forklifts and cranes, to expertly manage the loading and unloading process. We emphasize avoiding collisions and safeguarding the structural integrity of your cast steel parts while ensuring the utmost safety and efficiency throughout the operation.
Customization of Precision Casting Elements for Customer Designed Solutions

FAQ

Customization of Precision Casting Elements for Customer Designed Solutions1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
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