Coated Heavy-Duty Axle Parts for Reliable Mining Truck Operations

• Customization: Available
• After-sales Service: Customization
• Condition: New
• Model NO.: C23
• Axle Number: 2
• Application: Truck
• Certification: ISO, IATF 16949
• Material: Carbon Steel
• Type: Rear Axles
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Machining: Cusomization
• Machining Tolerance: 0.005mm-0.01mm
• Machining Method: Turning/Drilling/
• Heat Treatment: Quench and Temper
• Package: Wooden Package/Pallets
• Inspection Report: Yes
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Lead Time: 30-40 Days
• Dimension: According to Customer′s Drawings
• Shape: Customer′s Standard
• Inspection Tools: CMM/Gauges/Indicators
• OEM: OEM Customer Demands
• Transport Package: Plastic Bags and Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industry	Material	Process	Application	Technical advantages
Commercial Vehicle Heavy-duty Truck Axle	Carbon steel	Coated Sand Casting/ Lost Wax Casting	Leaf Spring Support Bracket for Rear Axle	Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency
Mining Truck Axle	Carbon steel	Coated Sand Casting	Steering Knuckle/Axle Shaft Connection Bracket on Axle	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
Heavy-duty Truck Exhausted System	Carbon steel	Lost Wax Casting	Commercial Vehicle Heavy-Duty Exhaust System	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of expertise in the realm of precision casting parts. As a fully integrated industry and trade enterprise, we specialize in the research, development, production, and global trade of high-quality precision casting parts. With a steadfast presence spanning over three decades, our commitment to excellence is exemplified through our state-of-the-art production facilities, which extend over a sprawling 47,000 square meters. This includes 10,000 square meters of high-standard production workshops, empowering us with an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. Our products are proudly exported across more than 20 countries and regions, including Europe, America, and Asia, underscoring our global footprint and dedication to quality.

Our History: A Journey of Innovation and Growth

1. Founding Period (1996-1998):

In the dynamic setting of Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. was conceived in 1996, setting forth on a mission to deliver unparalleled precision casting solutions. During this foundational era, we specialized in crafting small-scale precision castings tailored for the agricultural machinery and automotive axle sectors, employing traditional silica gel precision casting technology to ensure exceptional quality.

2. Technological Accumulation and Expansion (1998-2014):

The year 1998 marked a pivotal shift as we integrated cutting-edge investment casting and sand casting technologies, enabling the production of medium to large-scale precision castings. Our commitment to quality was further entrenched in 2006 with the attainment of ISO9001 certification, a testament to our unwavering dedication to excellence. Between 2009 and 2014, significant expansions in our production capabilities took place, with the addition of new production lines and the adoption of efficient casting processes, all geared towards meeting the multifaceted demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):

2016 heralded a new chapter as we embarked on a robust brand-building initiative, actively engaging in both domestic and international industry exhibitions to amplify brand recognition. Our global market footprint expanded significantly in 2017, establishing enduring partnerships with overseas clients. By 2020, we had developed several patented technologies, setting new benchmarks in product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):

A dedicated research and development center was inaugurated in 2018, symbolizing our commitment to pioneering new materials and processes. In 2019, we devised an eco-friendly precision casting process, effectively curbing emissions while elevating the quality of our castings. Our technological prowess was recognized nationally in 2020 when we were named a high-tech enterprise, underscoring our innovative milestones.

5. Intelligent Manufacturing and Future Vision:

Faced with the global pandemic of 2019, we adeptly recalibrated our market strategy, fortifying our online marketing and service capabilities to sustain business growth unabated. The launch of our intelligent manufacturing initiative in 2021, integrating automation and cutting-edge information technology, marked a leap in production efficiency and management excellence.

6. Looking Ahead: A Commitment to Innovation

Our innovation-driven philosophy propels us forward as we aim to secure a vanguard position within the global precision casting industry, constantly pushing the boundaries of what's possible.

Certifications

Processing

Investment casting is a marvel of modern manufacturing—a sophisticated, intricate technique celebrated for crafting high-precision metal components. Whether you're in aerospace, automotive, medical, or other advanced industries, this process delivers unmatched accuracy and quality. Dive into the detailed steps of investment casting to understand the magic that transforms raw materials into remarkable components.

1. Wax Pattern Creation

The investment casting process begins with the creation of wax patterns. Skilled artisans inject premium wax into precision-engineered aluminum molds. These molds mirror the exact shape and dimensions of the final product with astonishing accuracy. The resulting wax model is the foundational blueprint for the entire casting process, and the quality of this wax pattern is crucial, directly influencing the final metal component's precision.

2. Assembly

In this stage, crafted wax patterns are meticulously attached to a central wax sprue, forming a pattern assembly or wax tree. This central sprue is pivotal, acting as the crucial pathway for molten metal. Detailed attention ensures proper alignment and secure attachment of the patterns, ensuring the perfect flow of metal into the wax-formed cavities.

3. Shell Building

With the pattern assembly ready, the process moves to the transformative shell-building stage. Here, the assembly is repeatedly dipped into a high-quality ceramic slurry, layering refractory materials with precision. Each layer must dry completely before the next is applied, resulting in a robust ceramic shell that safeguards the wax patterns for the following stages.

4. Dewaxing

The completed ceramic shell is subjected to dewaxing. In a specialized furnace, it undergoes high-temperature heating, causing the wax inside to melt away—hence, the name 'lost-wax casting.' This leaves a hollow ceramic mold with precisely defined cavities, mirroring the original wax patterns, ready to receive molten metal.

5. Burnout/Preheating

Following dewaxing, the ceramic mold enters the burnout stage, facing extreme heat. This process eradicates any wax residue, hardens the ceramic, and primes the mold for pouring. Preheating ensures molten metal flows smoothly, filling cavities evenly and reducing defects. The mold is then perfectly prepped for metal infusion.

6. Pouring

Pouring is the heart of investment casting. Molten metal, selected for specific grade requirements, is carefully poured into the preheated ceramic mold. It flows swiftly into the intricate cavities, solidifying to mirror the original wax design. This crucial step demands precise control to maintain the component's quality and integrity.

7. Shell Removal

Once the metal solidifies, removing the ceramic shell reveals the final component. Vibratory methods break away the shell, unveiling the intricately crafted metal piece within. This step requires care to protect the delicate casting from damage.

8. Cut-off

Once the outer shell is meticulously removed, the individual metal castings are separated with expert precision from the central sprue. Utilizing specialized saws or cutting tools, this delicate operation ensures a clean and precise cut, preparing the metal components flawlessly for subsequent processing steps.

9. Finishing

The crowning phase in the investment casting journey involves executing all essential finishing operations to fulfill the unique specifications of each component. Depending on the application, a variety of sophisticated finishing techniques are employed. For example, heat treatment may be applied to enhance the metal's mechanical properties, such as heightened strength and hardness. CNC machining serves to refine dimensions with exceptional precision and stringent tolerances. Shot blasting is frequently utilized to cleanse the surface and deliver a smooth, refined finish, while polishing ensures the component exhibits a bright and visually captivating surface.

Investment casting stands as an extraordinary manufacturing marvel, uniting skill, precision, and cutting-edge techniques to produce superior metal components that meet and exceed the rigorous standards of diverse industries worldwide.

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our cast steel components undergo a premier rust prevention treatment where they are meticulously coated with top-tier rust inhibitors. This process forms an impenetrable anti-rust barrier, ensuring the parts remain pristine during transit and storage, effectively warding off any potential rust and preserving their integrity.
2. Buffer Protection: To safeguard parts that are susceptible to impact, we employ superior buffer materials such as foam boards and sponges. These materials are expertly wrapped around the parts to provide a cushioned shield against collisions, ensuring they arrive at their destination unscathed.
3. Outer Packaging: Our small cast steel components are securely encased in robust wooden boxes, ingeniously padded inside to prevent any movement during transit. For larger components, we utilize custom-designed metal or wooden frames. When required, we employ container shipping to guarantee the highest level of transportation safety, ensuring each part reaches its destination in perfect condition.

Shipping

1. Logistics Selection: Partnering with elite logistics companies, we offer a selection of tailored transportation solutions. Whether by road, rail, sea, or air, we meticulously choose the most efficient option based on customer requirements and product specifics, assuring swift and secure delivery every time.
2. Delivery Timeliness: For standard orders, we guarantee dispatch within 30 working days post-inspection. For those needing expedited handling, we offer flexible arrangements to reduce delivery times, ensuring your urgent requirements are met with prioritized production and dispatch.
3. Logistics Tracking: Stay informed with our real-time tracking service. By using your order or logistics tracking number on our official site or our partner logistics platform, you can effortlessly monitor the location and estimated arrival of your goods, keeping you updated at every step of the journey.

FAQ

1 Q: Where is our company, Starise Metal, located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are we the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly produces iron and steel castings by ourselves. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in our company?
A: Sand Casting, lost wax casting, precision casting and investment casting process. The permanent mold casting, low pressure casting and die casting are also available.

4 Q: What materials can we cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.