Customer Designed Investment Casting Duplex Casting Auto Parts

Product Details
Customization: Available
Casting Method: Thermal Gravity Casting
Process: Investment Casting
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  • Customer Designed Investment Casting Duplex Casting Auto Parts
  • Customer Designed Investment Casting Duplex Casting Auto Parts
  • Customer Designed Investment Casting Duplex Casting Auto Parts
  • Customer Designed Investment Casting Duplex Casting Auto Parts
  • Customer Designed Investment Casting Duplex Casting Auto Parts
  • Customer Designed Investment Casting Duplex Casting Auto Parts
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A2H5
Molding Technics
Gravity Casting
Application
Auto Parts
Material
Carbon Steel
Surface Preparation
Sand Blast
Surface Roughness
Ra0.4
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Customer Designed Investment Casting Duplex Casting Auto Parts

Product Description

Customer Designed Investment Casting Duplex Casting Auto Parts

Customer Designed Investment Casting Duplex Casting Auto Parts
Power System: In the realm of modern automotive power systems, our casting workshops stand as a testament to technological excellence. Equipped with intelligent machinery, we execute high-precision processes with unparalleled accuracy. Advanced temperature control systems craft the perfect conditions for molten metal, while cutting-edge big data and AI algorithms meticulously manage composition ratios. This ensures the creation of high-performance components, such as engine blocks, that promise optimal functionality. Robotic arms seamlessly automate mold placement, and an intricate sensor network offers real-time monitoring of vital parameters like temperature, pressure, and flow rate. Harnessing the power of virtual simulation, our engineers anticipate and adjust potential defects, guaranteeing robust and stable power output.

 

Chassis System: In the automotive chassis casting domain, we integrate the transformative power of Industry 4.0 technologies. Our automated production line, intertwined with the industrial Internet, facilitates flawless operations. Robots, equipped with machine vision, ensure each component, from steering knuckles to control arms, meets the highest standards of dimensional accuracy and surface quality. Logistics robots streamline material transport, while IoT technology empowers workers to remotely monitor equipment status and conduct predictive maintenance. Our meticulously cast components deliver steadfast support and unparalleled handling performance.
Customer Designed Investment Casting Duplex Casting Auto Parts

 

Customer Designed Investment Casting Duplex Casting Auto Parts
Axle System: Our axle system casting site embodies the pinnacle of Industry 4.0 advancements. Through virtual simulation, we fine-tune casting parameters, significantly minimizing defects and maximizing quality. IoT technology affords us real-time monitoring and enables proactive maintenance strategies. Engineers engage in remote process adjustments from virtual reality studios. The result is high-quality casting that ensures axle components are both reliable and durable, adeptly supporting vehicle weight and diverse loads during operation.

 

 

 

Detailed Photos

Customer Designed Investment Casting Duplex Casting Auto Parts

Company Profile

Customer Designed Investment Casting Duplex Casting Auto Parts


Qingdao Starise Metal Technology Co., Ltd. is a trailblazing industry and trade integration enterprise, spearheading the research, development, production, and international trade of precision casting parts. With over thirty years of profound industry involvement, we proudly feature a state-of-the-art production base sprawling 47,000 square meters, inclusive of 10,000 square meters devoted to ultra-modern production workshops. Our impressive annual production capacity surpasses 30,000 tons of precision cast steel parts, which we export with pride to over 20 countries and regions across Europe, America, Asia, and beyond. Our dedication to excellence and innovation fuels our global reach and industry leadership.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Customer Designed Investment Casting Duplex Casting Auto Parts
Customer Designed Investment Casting Duplex Casting Auto Parts 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Customer Designed Investment Casting Duplex Casting Auto Parts
Customer Designed Investment Casting Duplex Casting Auto Parts 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Customer Designed Investment Casting Duplex Casting Auto Parts
Customer Designed Investment Casting Duplex Casting Auto Parts 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.

 




Customer Designed Investment Casting Duplex Casting Auto Parts

Processing

Customer Designed Investment Casting Duplex Casting Auto Parts

Materials We Cast

 

 

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

 

Packaging & Shipping

Customer Designed Investment Casting Duplex Casting Auto Parts

Customer Designed Investment Casting Duplex Casting Auto Parts
Customer Designed Investment Casting Duplex Casting Auto Parts

FAQ

Customer Designed Investment Casting Duplex Casting Auto Parts

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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