Basic Info.
Casting Method
Thermal Gravity Casting
Process
Precision Casting
Molding Technics
Gravity Casting
Surface Preparation
Sand Blast
Machining Tolerance
+/-0.01mm
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580℃
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70℃
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100℃
Grain Size of Sand
100-200 and 20-80 Mesh
Trademark
Customer Demands
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Product Description
Product Description
Power System: In the realm of modern automotive manufacturing, our power system casting workshops stand out as paragons of innovation and precision. Utilizing state-of-the-art intelligent equipment, we deliver high-precision processes that are second to none. Our sophisticated temperature control mechanisms maintain the molten metal in optimal conditions, ensuring the highest quality in every pour. Our use of cutting-edge big data and AI algorithms allows for meticulous management of composition ratios, producing high-performance components such as engine blocks. Automation is at the heart of our operations, with robotic arms expertly handling mold placement, while a comprehensive sensor network provides real-time monitoring of key parameters like temperature, pressure, and flow rate. Engineers rely on advanced virtual simulations to foresee and rectify potential defects, guaranteeing a powerful and stable power output that drives performance.
Chassis System: In the automotive chassis casting domain, we embrace the transformative power of Industry 4.0 technologies. Our automated production lines, interlinked through the industrial Internet, enable a seamless flow of operations, creating an environment where precision and efficiency thrive. With the precision of machine vision technology, our robots ensure that components such as steering knuckles and control arms meet the highest standards of dimensional accuracy and surface quality. Our logistics robots deftly manage material transportation, ensuring just-in-time delivery and operational fluidity. Meanwhile, workers, empowered by IoT technology, engage in remote monitoring and predictive maintenance, safeguarding equipment functionality. The result is an exceptional suite of cast components that provide unshakeable stability and reliable handling performance, forming the backbone of next-generation chassis systems.
Axle System: Our axle system casting site is a testament to the advanced principles of Industry 4.0. By leveraging virtual simulation, we optimize casting parameters to minimize defects, while IoT technology facilitates real-time monitoring and preventative maintenance. Our engineers, equipped with virtual reality studios, can remotely fine-tune processes, ensuring seamless operation and quality assurance. The result is a suite of high-quality casting that guarantees reliable and long-lasting axle components. These components are meticulously crafted to support vehicle weight and accommodate various loads, delivering unparalleled durability and strength in every journey.
Detailed Photos
Company Profile
Qingdao Starise Metal Technology Co., Ltd. proudly leads as a dynamic and integrated industry and trade enterprise, pioneering the frontier of precision casting. With a legacy spanning over three decades, we excel in research, development, production, and global trade of precision casting parts. Our state-of-the-art production base covers an impressive 47,000 square meters, including 10,000 square meters devoted to ultramodern production workshops. This robust infrastructure underpins our impressive annual capacity, exceeding 30,000 tons of precision cast steel parts, which find their way to over 20 countries and regions across Europe, America, Asia, and beyond, marking us as a truly global player.
Our History:
1. Founding Period (1996-1998): In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence. | |
| 2. Technological Accumulation and Expansion (1998-2014): 1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision. |
3. Brand Marketing (2016-2020): Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings. | |
| 4. Technological Innovation and Sustainable Development (2018-2024): Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements. |
5. Intelligent Manufacturing and Future Vision: Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess. | |
| 6. Looking Ahead: Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence. |
Processing
Materials We Cast
| Material | Carbon Steel | Ductile Iron | Alloy Steel | Stainless Steel | Manganese Steel |
| Material Grade/Designation | ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235 | QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1 | ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450 | 06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL | ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2 |
| Standard | AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese |
| Note | Apart from the above materials, we can cast based on customers' specifications |
Packaging & Shipping
FAQ
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.
2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.
Address:
Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 14001, IATF16949
Company Introduction:
Qingdao Starise Metal Technology Co., Ltd
OEM&ODM Precision Casting Experts
Industry And Trade Integrated Intelligent Manufacturing Global Supply Chain Services
Innovation gene
The company was founded in Qingdao, China's manufacturing highland. Its holding company has a modern production base of 47, 000 square meters, integrating the world's leading automated production line and precision testing system to build a closed loop of the whole industrial chain from raw materials to finished products. Through ISO 9001 and other international certifications, to achieve 100% digital control of key processes.
Core advantage
• Qingdao Port dividend: Adjacent to Huangdao Port, container logistics costs are reduced by 15%, and urgent orders can be delivered in 72 hours
Technical barrier
• The R&D team is LED by 20+ industry experts, and the annual R&D investment accounts for more than 5%
• Master the core process of precision casting, product tolerance accuracy up to ± 0.05mm
• Customized development capabilities covering commercial vehicles, agricultural machinery, construction, rail transit, valve parts and other fields
? Original "digital twin + fast proofing" system, sample delivery cycle reduced to 7 working days (industry average 15 days)
Why choose us:
• " Production - Foreign trade "dual engine drive
• Customized service
• Eliminate middleman markup
• Supply chain stability
• Transparent production process, factory inspection at any time
• The multilingual Foreign trade team provides 24-hour cross-border business support