Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Product Details
Customization: Available
Casting Method: Thermal Gravity Casting
Process: Precision Casting
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  • Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
  • Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
  • Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
  • Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
  • Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
  • Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
A0358
Molding Technics
Gravity Casting
Application
Auto Parts
Material
Alloy Steel
Surface Preparation
Sand Blast
Surface Roughness
Ra0.4
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Product Description

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
Power System: In the realm of modern automotive power systems, our casting workshops are at the pinnacle of innovation. Equipped with cutting-edge intelligent machinery, we achieve unparalleled precision in our processes. At the heart of our operation, sophisticated temperature control systems meticulously optimize molten metal conditions, ensuring each component meets the highest standards. Harnessing the power of big data and AI algorithms, we precisely manage composition ratios to craft high-performance components like engine blocks. Robotic arms deftly automate mold placement, while a comprehensive sensor network vigilantly monitors real-time parameters, including temperature, pressure, and flow rate. Our engineers leverage virtual simulation technology to foresee and resolve potential defects, guaranteeing robust and stable power output for every product.

 

Chassis System: In our automotive chassis casting domain, we've seamlessly integrated advanced Industry 4.0 technologies. Our automated production line, linked via the industrial Internet, ensures impeccable operational fluidity. State-of-the-art robots with machine vision technology uphold the highest standards of dimensional accuracy and surface quality for critical components like steering knuckles and control arms. Our logistics robots streamline material transport, enhancing efficiency, while our workforce employs IoT technology for remote equipment monitoring and predictive maintenance. The precision-cast components we produce offer unwavering stability and outstanding handling performance.
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

 

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
Axle System: Our axle system casting facility epitomizes the advanced principles of Industry 4.0. Utilizing virtual simulation, we fine-tune casting parameters to minimize defects, while IoT technology facilitates real-time monitoring and proactive maintenance. Engineers seamlessly adjust processes from virtual reality studios, ensuring high-quality casting that delivers dependable and enduring axle components. These components are meticulously crafted to support vehicle weight and withstand diverse operational loads with reliability.

 

 

 

Detailed Photos

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Company Profile

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel


Qingdao Starise Metal Technology Co., Ltd. stands as a dynamic leader in the precision casting industry, seamlessly integrating research, development, production, and global trade. Embarking on over three decades of industry expertise, our company offers a cutting-edge production base that stretches across 47,000 square meters, with 10,000 square meters dedicated to ultra-modern production workshops. Our impressive annual capacity surpasses 30,000 tons of precision cast steel parts, which are exported with pride to more than 20 countries and regions, including Europe, America, and Asia.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.

 




Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Processing

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Materials We Cast

 

 

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

 

Packaging & Shipping

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel
Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

FAQ

Custom Designed Precision Casting Automotive Spare Parts with IATF 16949 Alloy Steel

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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