Customized Sand Casting Manufacturer Casting Truck Part Auto Spare Parts with Ts 16949

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SAF2T4
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: JIS
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Affordable Solutions: Our raw materials, like molding sand, are not only cost-effective but also readily available. Unlike complex and expensive molds, our process allows for quick and easy fabrication, especially beneficial for small-batch production or trial phases of new products. This efficiency translates to significant cost savings, making it a perfect choice for businesses eager to maximize their budgets while retaining top-notch quality.
2. Unmatched Adaptability: Sand casting is a master of versatility, producing castings of virtually any shape, size, or weight. It gracefully adapts to complex geometries and is compatible with a wide array of casting alloys, from cast iron and cast steel to aluminum and copper alloys. This exceptional adaptability ensures it meets the diverse demands of various industries and applications with precision.

3. Remarkable Flexibility: Our sand casting process is designed with flexibility in mind, allowing for prompt adaptations to design changes. Only the sand mold needs adjustment, which avoids the expense of creating new molds, making it ideal for small-batch production and innovative product development. This adaptability accelerates the R&D cycle, enabling faster market entry.

4. Superior Permeability: The outstanding permeability of our molding sand ensures smooth gas escape during pouring, preventing gas pores or defects in the casting's interior. This promotes high internal quality and reduces resistance during metal pouring, resulting in seamless mold cavity filling and enhanced overall molding quality.

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5. Streamlined Post-processing: Post-casting, our products require minimal cleaning and processing, such as grinding and riser removal. With fewer post-production steps compared to precision casting methods like investment casting, we offer lower costs. This efficiency is perfect for castings with moderate surface quality requirements.

6. Exceptional Production Efficiency: In large-scale production, our use of automated equipment, such as automatic molding and pouring machines, dramatically enhances production efficiency. These innovative tools quickly produce sand molds and carry out pouring tasks, minimizing manual labor and boosting production stability and consistency. Many large foundries have leveraged our advanced automated lines to achieve efficient sand casting, meeting high market demand with ease.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industry excellence, seamlessly integrating research, development, manufacturing, and global trade of precision casting parts. With a rich heritage spanning over thirty years, the company boasts a cutting-edge production facility sprawling 47,000 square meters in Qingdao. Within this expanse, 10,000 square meters are dedicated to high-standard production workshops, producing a phenomenal annual output of over 30,000 tons of precision cast steel components. These finely crafted products grace markets in more than 20 countries and regions across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a mission to deliver unparalleled precision casting solutions, catering to the agricultural machinery and automotive axle industries. During its formative years, the company excelled at producing small-scale precision castings using traditional silica gel precision casting methods, laying a solid foundation for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment with the introduction of advanced investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the attainment of ISO9001 certification, reinforcing the company's unwavering commitment to consistent quality and reliability. This period of transformation saw the expansion of production facilities, the addition of cutting-edge production lines, and the adoption of efficient casting processes, all of which significantly boosted production capacity to satisfy the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic journey of brand enhancement by actively participating in prestigious domestic and international industry exhibitions, significantly elevating its brand recognition. By 2017, the company had extended its global footprint, forging enduring partnerships with overseas customers. The culmination of these efforts was the development of multiple patented technologies by 2020, significantly enhancing product precision and quality, and solidifying the company's reputation as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
With an unwavering dedication to innovation, 2018 witnessed the establishment of a state-of-the-art research and development center dedicated to pioneering new materials and processes. In 2019, an eco-friendly precision casting process emerged, drastically reducing pollution emissions while elevating the quality of surface and internal casting defects. The year 2020 saw the company being officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
During the global pandemic of 2019, the company demonstrated agility by swiftly adapting its market strategies, fortifying online marketing and service capabilities to ensure continued growth. 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology converged to elevate production efficiency and management prowess.

6. Looking Ahead:
Steered by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to carve a prestigious niche in the global precision casting industry, championing advancements that shape the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Experience unparalleled protection for your precision-cast steel components with our exceptional rust prevention treatments. We meticulously apply a high-quality spray or smear that forms a strong, protective layer, effectively shielding against corrosion during transit and storage. Your products will remain in immaculate condition, ready for seamless integration into your projects.
2. Buffer Protection: Protect your invaluable components from potential impact damages with our innovative buffer protection solutions. For parts susceptible to bumps and jolts, we expertly employ premium materials such as foam boards and sponges. These cushioning layers are carefully wrapped around each piece, providing an effective shield against any collision damages, ensuring a safe and secure journey to their destination.
3. Outer Packaging: Secure your products with our robust packaging solutions designed for ultimate protection. Smaller precision-cast steel parts are carefully packed in sturdy wooden boxes, complete with cushioning material to prevent any movement during transit. Larger items are firmly secured with custom-designed metal or wooden frames, and when necessary, we utilize container transportation to guarantee that your goods arrive fully protected and unharmed.

 

Shipping

1. Logistics Selection: Choose from a versatile range of transportation solutions with our strategic logistics partnerships. We collaborate with top-tier logistics companies to provide you with the most suitable options-be it road, rail, sea, or air transportation-ensuring your goods are delivered swiftly and securely, every single time.
2. Delivery Timeliness: We pride ourselves on our unwavering commitment to delivering your orders on time. Regular shipments are dispatched within a guaranteed 30 working days following production and inspection. For urgent orders, we offer flexible solutions to expedite production and shipping processes, ensuring your deadlines are met with precision and reliability.
3. Logistics Tracking: Stay informed every step of the way with our cutting-edge real-time logistics tracking service. With your order or logistics tracking number, you can easily monitor the progress of your shipment through our official website or our partner logistics platforms, providing you with timely updates on location and estimated arrival, whenever you need them.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physical properties test,CMM inspection, and dimension inspection with a gauge. Some specialin spections, such as X-ray NDT tests, need outsourcing.