Sand Casting Custom Dimensions Auto Spare Parts in Green Steel Castings

• Customization: Available
• Type: Clay Wet Sand
• Casting Method: pressure Crystallization
• Model NO.: SA24
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Machining Center
• Material: Steel
• Surface Treatment: Sand Blast
• Surface Roughness: Ra0.8~Ra12.5
• Standard: BS
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Affordable Excellence: Leveraging easily accessible and cost-effective raw materials like molding sand, our process minimizes the need for complex, expensive molds. Especially ideal for small-batch production or the trial manufacturing of innovative products, our quick fabrication of molds significantly cuts down production expenditures. This economical advantage empowers businesses to optimize their budgets while maintaining superior quality.
2. Unmatched Versatility: Our sand casting process is a powerhouse of adaptability, effortlessly crafting castings of any conceivable shape, size, or weight, even those with intricate geometries. Compatible with a vast array of casting alloys including cast iron, cast steel, aluminum, and copper alloys, our process caters to the diverse needs across various industries and applications with unmatched versatility.

3. Exceptional Flexibility: Our sand casting process boasts a highly adaptable production method, responding swiftly and efficiently to design alterations. With only the sand mold requiring adjustments, there's no need for costly new mold production. Perfectly suited for small-batch manufacturing and pioneering product development, it significantly reduces the R&D cycle, accelerating the time-to-market for your groundbreaking innovations.

4. Superior Permeability: The remarkable permeability of our molding sand enables smooth gas escape during pouring, preventing defects such as gas pores and ensuring premium internal quality of castings. Additionally, it reduces resistance during molten metal pouring, enhancing mold cavity filling and elevating the overall quality of the mold.

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5. Effortless Post-Processing: Once the sand mold is removed, our castings require minimal cleaning and processing, like grinding and riser removal. Compared to precision casting methods such as investment casting, our reduced post-processing steps lead to lower costs, making sand casting the preferred choice for castings with moderate surface quality demands.

6. Exceptional Production Efficiency: For large-scale productions, the adoption of cutting-edge automated equipment-like automatic molding and pouring machines-propels production efficiency to new heights. These state-of-the-art devices swiftly craft sand molds and conduct pouring, significantly reducing manual labor and ensuring stable, consistent production. Many leading foundries have embraced high-efficiency sand casting via advanced automated lines, meeting the significant market demand for quality castings.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a shining example of industry excellence, expertly weaving together research, development, manufacturing, and global trade of precision casting parts. With over three decades of rich experience, this visionary company operates a state-of-the-art production facility that spans a remarkable 47,000 square meters in Qingdao. Within this expertly laid-out space, 10,000 square meters are devoted to high-standard production workshops, generating an impressive annual output exceeding 30,000 tons of meticulously crafted precision cast steel components. These exceptional products have successfully entered and thrived in markets across more than 20 countries and regions, including Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. set forth with a visionary mission to provide unmatched precision casting solutions, particularly catering to the agricultural machinery and automotive axle industries. During these formative years, the company excelled in producing small-scale precision castings using the time-honored silica gel precision casting methods, thus laying a strong and reliable foundation for its future endeavors and growth.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal year, 1998, saw the introduction of advanced investment and sand casting technologies, significantly propelling the company into the realm of medium and large-scale precision castings. A crowning achievement came in 2006 with the attainment of ISO9001 certification, underscoring the company's unwavering commitment to delivering consistent quality and reliability. This transformative period was marked by the expansion of production facilities, the addition of cutting-edge production lines, and the adoption of efficient casting processes, all of which dramatically increased production capacity to meet the diverse, multi-batch, and custom manufacturing demands of a growing client base.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic journey of brand enhancement, participating actively in prestigious domestic and international industry exhibitions, which significantly bolstered its brand recognition. By 2017, the company had extended its global presence, forging robust and enduring partnerships with overseas customers. The culmination of these strategic efforts was the development of multiple patented technologies by 2020, which not only significantly enhanced product precision and quality but also solidified the company's esteemed reputation as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by an unwavering dedication to innovation, 2018 marked the establishment of a state-of-the-art research and development center, committed to pioneering new materials and processes. In 2019, an eco-friendly precision casting process was introduced, drastically reducing pollution emissions while simultaneously elevating the quality of surface and internal casting defects. In 2020, the company was officially recognized as a national high-tech enterprise, a testament to its remarkable accomplishments in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company showcased impressive agility and adaptability by swiftly refining its market strategies, enhancing online marketing and service capabilities to ensure continued growth and success. The year 2021 heralded the dawn of an era of intelligent manufacturing, where automation and information technology converged to elevate production efficiency and management excellence to unprecedented heights.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to secure a prestigious position in the global precision casting industry, championing groundbreaking advancements that will shape the future of the industry.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Elevate your product's longevity with our state-of-the-art rust prevention solutions. Each piece of cast steel is expertly treated with a premium-grade spray or smear that forms a robust, protective barrier. This anti-rust film ensures your products remain immaculate, defending against corrosion throughout transportation and storage. Preserve the pristine condition of your auto spare parts, ready for immediate deployment upon arrival.
2. Buffer Protection: Shield your precious auto spare parts from the rigors of transit with our superior buffer protection. We meticulously wrap each part, especially those susceptible to impact, in high-quality buffer materials such as foam boards and sponges. These layers provide exceptional cushioning, guarding your components against potential collision damage during their voyage, and ensuring they reach their destination unscathed.
3. Outer Packaging: Our packaging solutions prioritize security and stability. Smaller cast steel components are cradled within sturdy wooden boxes, packed with protective stuffing to prevent any movement. Larger items are meticulously secured with custom metal or wooden frames. To further enhance safety, we opt for container transportation when applicable, ensuring your goods are delivered intact and unharmed.

 

Shipping

1. Logistics Selection: Discover unparalleled logistics excellence through our alliances with top-tier logistics companies. We provide an extensive range of transportation solutions-road, rail, sea, and air-to perfectly align with your specific requirements and the characteristics of your cargo. Enjoy swift, secure, and reliable delivery with every shipment, tailored to meet your precise needs.
2. Delivery Timeliness: We are dedicated to setting the standard for delivery punctuality. Standard orders are dispatched within 30 working days following completion and inspection, while urgent orders benefit from our flexible prioritization strategies. We expedite production and delivery to meet your deadlines with exacting precision, ensuring your schedule is consistently upheld.
3. Logistics Tracking: Gain peace of mind with our cutting-edge, real-time logistics tracking service. Utilize your order or logistics tracking number to monitor your shipment's progress via our official website or affiliated logistics platforms. Receive timely updates on your goods' location and estimated arrival, keeping you informed every step of the way.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physical properties test, CMM inspection, and dimension inspection with a gauge. Some special inspections, such as X-ray NDT tests, need outsourcing.