OEM Manufacturer Farm Machinery Spare Parts Designed with Precision Casting

• Customization: Available
• Type: Chemical Hardening Sand
• Casting Method: pressure Crystallization
• Model NO.: SA2T4
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: CNC Machining
• Material: Steel
• Surface Treatment: Sand Blast
• Surface Roughness: Ra0.8~Ra12.5
• Standard: AISI
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Low Cost: By utilizing cost-effective raw materials such as readily available molding sand, and bypassing the need for complex and expensive molds, sand casting stands out as a highly economical production method. Especially favorable for small-batch production or experimental manufacturing of novel products, molds can be quickly crafted, leading to significant reductions in production costs. This affordability makes sand casting an ideal solution for businesses seeking to optimize their budgets while maintaining uncompromised quality.
2. High Adaptability: Sand casting excels in producing castings with a vast array of shapes, sizes, and weights, effortlessly accommodating even the most intricate geometrical designs. Its compatibility with a wide spectrum of casting alloys-such as cast iron, cast steel, aluminum alloys, and copper alloys-further enhances its adaptability. This versatility empowers sand casting to effectively address the diverse requirements of multiple industries and applications.

3. Great Flexibility: Offering a highly adaptable production process, sand casting can swiftly adapt to alterations in product design. When changes are necessary, only the sand mold needs to be modified, which eliminates the expensive requirement to manufacture new molds. This flexibility makes sand casting particularly suitable for small-batch production and innovative product development, effectively shortening the research and development cycle and accelerating the time-to-market for new products.

4. Excellent Permeability: The superior permeability of the molding sand ensures seamless gas escape during the pouring process, preventing gas pores and other casting defects, thereby guaranteeing the internal quality of the castings. Additionally, it reduces the resistance encountered by the molten metal during pouring, promoting better mold cavity filling and enhancing overall molding quality.

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5. Simple Post-processing: Following the removal of the sand mold, castings typically undergo straightforward cleaning and processing steps, such as grinding and riser removal. With fewer post-processing requirements compared to certain precision casting methods like investment casting, sand casting incurs lower costs. This cost-effectiveness makes it particularly advantageous for producing castings where surface quality demands are relatively moderate.

6. High Production Efficiency: In large-scale production environments, the deployment of automated production technologies, including automatic molding and pouring machines, serves to dramatically enhance production efficiency. These advanced machines facilitate rapid sand mold production and pouring operations, reducing manual labor requirements while ensuring production remains stable and consistent. Many prominent foundries have successfully achieved high-efficiency sand casting by integrating cutting-edge automated production lines, thus meeting the escalating market demand for high-quality castings.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a paragon of industrial prowess, masterfully blending research, development, manufacturing, and international trade in precision casting parts. With an illustrious history exceeding three decades, the company prides itself on a state-of-the-art production facility spanning an impressive 47,000 square meters in Qingdao. Within this expansive domain, 10,000 square meters are devoted to high-caliber production workshops, yielding an extraordinary annual output of over 30,000 tons of precision cast steel components. These meticulously engineered products adorn markets in more than 20 countries and regions, including Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Established in the dynamic city of Pingdu, Qingdao, China in 1996, Qingdao Starise Metal Technology Co., Ltd. embarked on a visionary quest to deliver unmatched precision casting solutions, catering to the agricultural machinery and automotive axle sectors. In its formative years, the company excelled at producing small-scale precision castings through traditional silica gel precision casting methods, establishing a robust foundation for its future triumphs.

2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 heralded the introduction of advanced investment and sand casting technologies, catapulting the company into the realm of medium and large-scale precision castings. A landmark achievement was unlocked in 2006 with the acquisition of ISO9001 certification, underscoring the company's steadfast dedication to consistent quality and reliability. This transformative period witnessed an expansion of production facilities, the incorporation of avant-garde production lines, and the adoption of efficient casting processes, all significantly amplifying production capacity to meet the needs of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic odyssey of brand elevation by partaking in illustrious domestic and international industry exhibitions, markedly boosting its brand prestige. By 2017, the company had broadened its global presence, forging steadfast alliances with overseas clientele. These endeavors culminated in the creation of numerous patented technologies by 2020, significantly enhancing product precision and quality, thereby cementing the company's position as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Driven by an unwavering dedication to innovation, 2018 marked the inauguration of a cutting-edge research and development center focused on pioneering novel materials and processes. In 2019, an environmentally conscious precision casting process was unveiled, significantly minimizing pollution emissions while elevating the quality of surface and internal casting integrity. The year 2020 witnessed the company being officially recognized as a national high-tech enterprise, a testament to its remarkable strides in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company displayed remarkable agility by swiftly adapting its market strategies, bolstering online marketing and service capabilities to ensure consistent growth. The year 2021 ushered in an era of intelligent manufacturing, where automation and information technology merged to enhance production efficiency and management prowess.

6. Looking Ahead:
Guided by an unwavering commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. aspires to secure a prestigious position in the global precision casting industry, championing advancements that will sculpt the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Protect your cast steel parts with our exceptional rust prevention solutions. Utilizing premium-grade sprays or smears, we form a resilient anti-rust coating that serves as a strong shield against corrosion throughout transport and storage. This ensures your products remain in flawless condition, pristine and ready for immediate use.
2. Buffer Protection: Ensure the safety of your valuable components from potential impact damage. For parts susceptible to bumps, we employ top-quality buffer materials such as foam boards and sponges. These specialized protective layers are expertly wrapped around each item, providing superior cushioning and safeguarding them against any collision damage during transit.
3. Outer Packaging: Our packaging solutions prioritize security and steadiness. Smaller cast steel parts are snugly fitted into sturdy wooden boxes, packed with protective stuffing to prevent any movement during their journey. For larger components, we utilize custom metal or wooden frames to securely anchor them, and when necessary, we opt for container transportation, ensuring your goods reach their destination intact and unharmed.

 

Shipping

1. Logistics Selection: Enjoy a flawless logistics experience through our alliances with top-tier logistics enterprises. We provide a comprehensive range of transportation options-including road, rail, sea, and air-to perfectly align with your requirements and the nature of your products, ensuring fast and secure delivery every single time.
2. Delivery Timeliness: We pride ourselves on our unmatched dedication to punctual deliveries. Standard orders are shipped within 30 working days following completion and inspection. For urgent requests, we offer adaptable arrangements to expedite production and delivery, meticulously aligning with your timeline to meet your needs with absolute precision.
3. Logistics Tracking: Gain peace of mind with our advanced real-time tracking service. Simply enter your order or logistics tracking number to follow the progress of your shipment through our official website or our partner logistics platforms. This service provides timely updates on your order's location and estimated arrival time, ensuring you are informed at every step of the journey.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physical properties test, CMM inspection, and dimension inspection with a gauge. Some special inspections, such as X-ray NDT tests, need outsourcing.