Carbon Steel Parts with Customization and Precision Machining Capabilities

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Cost-Effective Solutions: Experience the perfect blend of cost-effectiveness and accessibility with our strategic selection of raw materials such as molding sand. This method cleverly avoids the need for complex and costly molds, allowing us to create prototypes and small-batch productions swiftly and affordably. Our solutions empower businesses to optimize savings while maintaining uncompromised quality and standards.
2. Versatile and Adaptive: Sand casting excels in crafting castings of nearly any shape, size, or weight, expertly managing even the most intricate geometries. It accommodates a vast array of casting alloys, including cast iron, aluminum, and copper alloys, making it an exceptionally versatile option for varied industries and applications.

3. Unmatched Flexibility: Our adaptable sand casting process seamlessly accommodates design alterations by simply modifying the sand mold, thus avoiding the expense of fabricating new molds. This adaptability is ideal for small batch productions and new product launches, significantly accelerating R&D cycles and hastening your time to market.

4. Superior Permeability: The outstanding permeability of our molding sand ensures the smooth escape of gases during pouring, effectively preventing internal defects such as gas pores in the casting. This not only maintains the casting's internal integrity but also diminishes molten metal resistance, dramatically enhancing mold filling and overall quality.

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5. Streamlined Post-processing: After the removal of the sand mold, castings typically require minimal cleaning and processing, like grinding and riser removal. This streamlined approach involves fewer steps than precision methods such as investment casting, making it a cost-effective choice for products with moderate surface quality specifications.

6. High-Efficiency Production: In the realm of large-scale manufacturing, automation tools such as automatic molding and pouring machines significantly boost production efficiency. These innovative machines rapidly produce sand molds and execute pouring tasks, reducing manual labor and ensuring steady, consistent output. By incorporating advanced automated lines, numerous foundries have achieved efficient, large-scale sand casting, effortlessly fulfilling substantial market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial prowess, seamlessly integrating the art of research, development, manufacturing, and international trade of precision casting components. Boasting a storied history of over 30 years, this esteemed company operates a cutting-edge production facility sprawling over 47,000 square meters in the picturesque city of Qingdao. Within this expansive complex, a dedicated 10,000 square meters is reserved for state-of-the-art production workshops, achieving an extraordinary annual output exceeding 30,000 tons of intricately crafted precision cast steel parts. These premium products grace markets in over 20 countries and regions, from Europe and America to Asia and beyond, affirming the company's formidable global presence and influence.

Our History:

1. Founding Period (1996-1998):
In the vibrant setting of Pingdu, Qingdao, China, 1996 marked the inception of Qingdao Starise Metal Technology Co., Ltd., embarking on a visionary mission to provide unparalleled precision casting solutions, tailored to meet the complex demands of the agricultural machinery and automotive axle sectors. During these pioneering years, the company carved out a reputation for excellence in producing small-scale precision castings using the time-honored silica gel precision casting technique, laying a solid foundation for its promising future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
A significant transformation unfolded in 1998 with the adoption of advanced investment and sand casting technologies, catapulting the company into the realm of medium and large-scale precision castings. A monumental milestone was achieved in 2006 with the prestigious ISO9001 certification, highlighting the company's unwavering commitment to quality consistency and reliability. This transformative era witnessed the expansion of production facilities, integration of cutting-edge production lines, and implementation of efficient casting processes, substantially boosting production capacity to meet the demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 marked the launch of a strategic brand enhancement campaign, as the company actively participated in renowned domestic and international industry exhibitions, significantly amplifying its brand visibility. By 2017, the company's global footprint expanded, forging enduring partnerships with international clients. These strategic efforts culminated in the development of multiple patented technologies by 2020, dramatically enhancing product precision and quality, thereby solidifying the company's position as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Guided by an unwavering dedication to innovation, 2018 ushered in the establishment of an ultra-modern research and development center focused on pioneering new materials and processes. By 2019, the company had unveiled an eco-friendly precision casting process, significantly reducing pollution emissions while elevating the quality of surface and internal casting integrity. In 2020, the company's remarkable achievements in technological innovation and sustainable development were recognized when it was officially designated as a national high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company demonstrated resilience by dynamically adapting its market strategies, enhancing online marketing and service capabilities to ensure sustained growth. The year 2021 heralded the beginning of an era of intelligent manufacturing, where automation and information technology merged to boost production efficiency and refine management expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is strategically positioned to carve out a distinguished role in the global precision casting industry, pioneering advancements that will shape the future landscape with visionary insights and transformative solutions.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Safeguard your valuable components with our cutting-edge impact-resistant solutions. For parts at risk of damage, we employ high-quality buffer materials including foam boards and sponges. Each component is meticulously wrapped, forming a protective cushion designed to absorb shocks and prevent collision damage throughout their journey, ensuring they remain pristine.
3. Outer Packaging: Experience unmatched security and stability with our expertly crafted packaging solutions. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames. When necessary, container shipping is utilized to ensure that your items are delivered intact, unharmed, and ready for immediate use.

Shipping

1. Logistics Selection: Discover the convenience of seamless logistics through our strategic alliances with premier logistics enterprises. We offer an extensive selection of transportation modes—including road, rail, sea, and air—tailored to precisely meet your needs and those of your cargo, ensuring every delivery is executed swiftly and securely.
2. Delivery Timeliness: Experience our unwavering commitment to timely delivery. Standard orders are dispatched within a 30-working-day window following completion and inspection. For urgent requirements, adaptable solutions are available, prioritizing your order to accelerate production and shipping processes, guaranteeing your deadlines are met with flawless precision.
3. Logistics Tracking: Maintain full oversight of your shipment with our state-of-the-art real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you remain informed at every stage.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.