| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the fundamental cornerstone for the seamless and efficient functioning of modern agricultural machinery. These critical components encompass vital elements such as engines, transmission systems, and tillage devices, including integral parts like gearbox housings, plowshares, and harvester cutter shafts. Constructed with high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and advanced corrosion-resistant alloy materials, these parts are engineered to withstand and thrive in the most extreme operating conditions, ensuring superior impact resistance, exceptional wear resistance, and optimal anti-rust properties.
Our products are meticulously crafted to align with the most stringent international standards, including ASTM, EN, and ISO, and have attained prestigious certifications such as CE and API. This level of compliance ensures that they are ideally suited for a diverse range of agricultural machinery, extending from tractors and combine harvesters to seeders, guaranteeing reliability and performance across various applications.
In alignment with the evolving trends of agricultural intelligence and the pursuit of lightweight machinery, the integration of cutting-edge precision casting processes and innovative materials, like low-temperature steel ZG10MnNiCu, has revolutionized the durability and energy efficiency of these components. This advancement not only enhances the longevity of the parts but also facilitates customized and integrated designs, significantly reducing maintenance costs and contributing to operational excellence.
As a pivotal pillar in the agricultural machinery industry chain, these superior quality casting parts play a transformative role in propelling the global advancement of agricultural mechanization and promoting sustainable development. They are instrumental in driving the evolution of agriculture towards a more efficient and eco-conscious future.
Embark on a journey with Qingdao Starise Metal Technology Co., Ltd., a trailblazing enterprise masterfully weaving industry and trade into the fabric of precision casting. For over three decades, this illustrious company has dedicated itself to excellence in the research, development, production, and global distribution of top-tier precision casting parts. Anchored by its dedicated holding factory, Qingdao Starise boasts a sprawling, state-of-the-art production base spanning 47,000 square meters, including 10,000 square meters of high-standard production workshops. This powerhouse boasts an annual production capability exceeding 30,000 tons of precision cast steel parts, serving a diverse clientele across more than 20 countries and regions, including Europe, America, and Asia, establishing itself as a paragon of quality in the precision casting arena.
Our History:
1. Founding Period (1995-1998):
Established in the vibrant city of Pingdu, Qingdao in 1996, the company embarked on its journey to deliver unparalleled precision casting solutions, specifically tailored for the agricultural machinery and automotive axle sectors. In its nascent stages, the company specialized in crafting small-scale precision castings using traditional silica gel precision casting technology, setting the groundwork for its future expansion and success.
2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year as the company embraced cutting-edge investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to its unwavering commitment to quality and reliability. From 2009 to 2014, the company undertook an aggressive expansion of its production facilities, incorporating multiple new production lines and refining its casting processes to enhance efficiency and capacity, thereby adeptly meeting the demands for diverse, multi-batch, and bespoke product manufacturing.
3. Brand Marketing (2016-2020):
In 2016, the company embarked on a visionary journey to amplify its brand by actively participating in prestigious domestic and international industry exhibitions, significantly boosting brand recognition. As 2017 unfolded, the company expanded its global market footprint, forging long-lasting partnerships with international clients. By 2020, leveraging a suite of developed patented technologies, the company achieved unprecedented levels of product precision and quality, cementing its reputation as an industry leader.
4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 heralded a new era as the company invested in a dedicated R&D center aimed at pioneering exploration of innovative materials and processes. By 2019, it unveiled an environmentally friendly precision casting process, a milestone that drastically reduced pollution emissions and elevated the quality of both surface and internal casting defects. Recognized in 2020 as a national high-tech enterprise, this acknowledgment underscored the company's formidable achievements and relentless drive for technological innovation.
5. Intelligent Manufacturing and Future Vision:
Facing the global pandemic's challenges in 2019, the company swiftly recalibrated its market strategy, bolstering its online marketing and service prowess to ensure steady business momentum. The dawn of 2021 saw the launch of an intelligent manufacturing initiative, seamlessly integrating automation and information technology, thereby revolutionizing production efficiency and management capabilities.
6. Looking Ahead:
With eyes set firmly on the horizon, Starise Metal is unwavering in its commitment to an innovation-driven development philosophy, endeavoring to ascend to the pinnacle of the global precision casting industry, steadfast in its pursuit of excellence.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Our Wooden Box Packaging is the ideal choice for safeguarding your cast steel parts, regardless of their size or weight, with particular excellence in protecting larger components. This robust packaging solution offers superb compressive strength and protective capabilities, effectively preventing any squeezing or collisions during transit. Each cast steel part is meticulously wrapped in plastic film or oil paper, and strategically placed within the wooden box. To ensure utmost stability, wooden wedges or foam materials are employed, preventing any movement within the box during transportation.
Carton Packaging:
Carton Packaging is perfect for smaller cast steel parts, offering a lightweight and economical solution. This method requires careful attention to the strength and moisture resistance of the carton. Each component is initially secured with plastic bags or bubble wrap, then placed within the carton. Strategic fillers are employed to ensure stability and prevent any movement during transit, maintaining the integrity of your valuable parts.
Pallet Packaging:
For mass production of cast steel parts, Pallet Packaging stands out as a premier choice. Parts are meticulously arranged on pallets and secured with stretch film or strapping tape, facilitating efficient handling and transportation by forklifts. This packaging method excels for parts with consistent specifications, commonly utilized in the agricultural and construction machinery sectors.
Road Transportation:
Road Transportation is the go-to method for short-distance or small batch deliveries of cast steel parts. Renowned for its high flexibility and rapid delivery speed, this method ensures direct delivery to the customer's preferred location. For larger parts, we utilize large flatbed trucks or specialized vehicles, guaranteeing safe and efficient transit.
Railway Transportation:
For long-distance and large-batch deliveries, Railway Transportation is unparalleled. Offering significant capacity, cost-efficiency, and safety, it meets the demands of large-volume shipments. We ensure your cast steel parts are transported securely in containers or open wagons, optimizing safety during loading, unloading, and transshipment.
Waterway Transportation:
Waterway Transportation is the economical choice for exported cast steel parts or those bound for coastal destinations. This method offers unparalleled volume capacity and cost savings but requires careful attention to moisture and rust prevention. Our cast steel parts travel securely in containers or bulk carriers, ensuring they reach their destination in pristine condition.
Air Transportation:
For urgent orders or time-sensitive components in the precision industry, Air Transportation offers unrivaled speed. Although costs are higher, this method ensures swift delivery, meeting critical deadlines. We maintain adherence to specific size and weight restrictions, ensuring your components arrive promptly and safely.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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