Customized Auto Parts with Precision Casting Carbon Steel

• Customization: Available
• Casting Method: Thermal Gravity Casting
• Process: Precision Casting
• Model NO.: V1S12
• Molding Technics: Gravity Casting
• Application: Auto Parts
• Material: Carbon Steel
• Surface Preparation: Sand Blast
• Surface Roughness: Ra0.4
• Machining Tolerance: +/-0.01mm
• Standard: AISI
• Certification: ISO 9001:2000, IATF 16949
• Processing: Precision Casting
• Casting Tolerance: CT5 - CT6
• Pouring Temperature: 1520 - 1580ºC
• Melting Point: 70 - 80ºC
• Linear Shrinkage Rate: 0.8% - 1.2%
• Injection Pressure: 0.2 - 0.6MPa
• Injection Temperature: 60 - 70ºC
• Pressure-Holding Time: 10 - 30s
• Coating Viscosity: 18 - 30
• Specific Gravity: 1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
• Dewaxing Temperature: 0.2-0.4MPa
• Roasting Temperature: 850-1100ºC
• Roasting Time: 2-6h
• Dewaxing Time: 5-15min
• Grain Size of Sand: 100-200 and 20-80 Mesh
• Transport Package: Wooden Cartons and Plastic Bags
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Energy Industry
Petroleum and Natural Gas: In the expansive realm of petroleum and natural gas, every facet from extraction, transportation to refining relies heavily on the pivotal role of valves. During extraction, valves are indispensable in managing the flow and pressure of oil wells. For long-distance pipelines, they are crucial in regulating fluid dynamics and ensuring secure transportation. In refineries, a diverse range of valves meticulously orchestrates the flow of oil products and chemical raw materials, adapting to varied technological processes.
Electric Power: Valves are fundamental across the spectrum of power generation methods, including thermal, hydro, and nuclear power. In thermal power plants, they manage the supply of water and steam, as well as boiler emissions. In hydropower, valves expertly adjust water turbines' flow and pressure. Nuclear power demands exceptionally reliable valves to control the movement of coolants and radioactive substances, guaranteeing operational safety and efficiency.

 

Food and Beverage Industry
This sector necessitates rigorous hygiene standards for valves, crafted from materials compliant with food safety regulations. Throughout the production, filling, and transportation stages, valves proficiently manage the flow of liquid raw materials, additives, and final products, safeguarding both the hygiene and quality of the manufacturing process.

 

Water Treatment Industry
Sewage Treatment: Within sewage treatment facilities, valves are integral to managing sewage inflow and outflow, adjusting aeration tank air volumes, and overseeing sludge discharge, all critical to executing the sewage treatment process effectively.
Drinking Water Treatment: In water treatment plants, valves play a pivotal role in controlling the intake of water sources, addition of chemicals, and distribution of purified water, ensuring both quality and consistent supply for residential consumption..

 

Metallurgical Industry
In the complex processes of smelting iron, steel, and non-ferrous metals, valves are essential for directing the flow of oxygen, gas, and cooling water. For instance, in blast furnace ironmaking, valves regulate hot air supply and gas discharge. During the electrolysis of non-ferrous metals, they control the circulation and pressure of electrolytes, ensuring optimum production conditions.

 

Construction Industry
Within building infrastructure, from water supply and drainage to heating and ventilation systems, valves are critical in directing water and air flow. In fire protection systems, they ensure immediate water availability during emergencies. Meanwhile, in central air conditioning, valves adeptly adjust airflow and temperature, maintaining optimal indoor climates.

 

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of industry and trade integration, specializing in the pioneering research, meticulous production, and widespread global distribution of precision casting parts. Supported by its parent factory, this esteemed company has carved out a notable presence in the industry for over three decades. Nestled within a state-of-the-art production facility sprawling across 47,000 square meters, including 10,000 square meters of high-standard production workshops, Starise boasts an impressive annual output of more than 30,000 tons of precision cast steel parts. These top-tier products are proudly exported to over 20 countries and regions, making their mark in Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
The story of Starise began in 1996 in the vibrant city of Pingdu, Qingdao, China. During its formative years, the company dedicated itself to providing exceptional precision casting solutions, particularly for the agricultural machinery and automotive axle sectors. This initial phase was characterized by the production of small-scale precision castings, utilizing the traditional yet precise silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, Starise embarked on a journey of technological advancement by integrating cutting-edge investment casting and sand casting technologies. This leap allowed the production of medium and large-scale precision castings, bolstering the company's capabilities. The esteemed ISO9001 certification was earned in 2006, a testament to the unwavering quality and reliability of its casting products. Between 2009 and 2014, Starise undertook a significant expansion of its production facilities, incorporating numerous new production lines and adopting efficient casting processes, thereby significantly amplifying its production capacity to fulfill the demands of diverse, multi-batch, and customized product manufacturing.

3. Brand Marketing (2016-2020):
By 2016, Starise turned its focus towards brand building, actively engaging in both domestic and international industry exhibitions to elevate brand recognition. In 2017, the company broadened its international market presence, forging enduring partnerships with overseas clientele. The year 2020 marked a milestone as Starise developed multiple patented technologies, further enhancing product precision and quality, solidifying its reputation as a leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
In a visionary move in 2018, Starise established a dedicated research and development center, delving into the exploration of new materials and processes. By 2019, the company pioneered an environmentally-friendly precision casting process that significantly curbed pollution emissions during production while markedly improving the surface and internal quality of castings. The year 2020 saw Starise earn recognition as a national high-tech enterprise, a testament to its groundbreaking achievements in technological innovation.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, Starise swiftly recalibrated its market strategy, boosting online marketing and service capabilities to ensure continued business growth. In 2021, the company launched an ambitious intelligent manufacturing initiative, seamlessly integrating automation and information technology to elevate production efficiency and management prowess.

6. Looking Ahead:
Guided by its unwavering commitment to an innovation-driven development philosophy, Starise Metal is poised to secure a commanding position in the global precision casting industry, consistently pursuing excellence and leadership.

Processing

Materials We Cast

 

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

Packaging & Shipping

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.