| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the essential backbone for the seamless and efficient operation of advanced agricultural equipment. These vital components include key elements such as engines, transmission systems, and tillage devices. Specifically, they encompass crucial parts like gearbox housings, plowshares, and harvester cutter shafts. We utilize high-strength cast steel (ZG series), alongside wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials to ensure they withstand impact, abrasion, and rust in extreme working conditions.
Our products adhere to rigorous international standards, including ASTM, EN, and ISO, and boast certifications such as CE and API. This ensures their compatibility and suitability across a wide range of agricultural machinery, including tractors, combine harvesters, and seeders, elevating the reliability and performance of your agricultural fleet.
In alignment with the advancement towards smarter and lighter agricultural machinery, we integrate precision casting processes and innovative materials, such as low-temperature steel ZG10MnNiCu. This approach notably enhances the durability and energy efficiency of our parts, while simultaneously encouraging customized and integrated designs. This results in a significant reduction in maintenance costs, empowering you with a more efficient and cost-effective agricultural operation.
High-quality casting parts play a pivotal role as a cornerstone of the agricultural machinery industry chain. They are instrumental in driving the global advancement of agricultural mechanization, fostering sustainable development, and propelling the industry towards a more productive future.
Welcome to Qingdao Starise Metal Technology Co., Ltd., a distinguished leader in the realm of precision casting parts. As an industry and trade integration enterprise, we excel in research, development, production, and global trade. With over 30 years of deep industry engagement, supported by our expansive factory, we stand on a modern 47,000 square meter production base. This includes 10,000 square meters dedicated to our state-of-the-art production workshops, boasting an impressive annual production capacity exceeding 30,000 tons of precision-cast steel parts. Our excellence transcends borders, with products reaching over 20 countries across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the dynamic city of Pingdu, Qingdao, China, our company initially set its sights on providing superior precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This pioneering period was marked by the manufacture of small-scale precision castings, leveraging the traditional yet effective silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, we revolutionized our production by adopting advanced investment and sand casting technologies, facilitating medium to large-scale precision castings. Our commitment to quality was solidified with the acquisition of ISO9001 certification in 2006, a testament to our unwavering product quality and reliability. Between 2009-2014, we embarked on significant production facility expansions, incorporating multiple new production lines and efficient casting processes. This expansion empowered us to fulfill diverse, multi-batch, and custom product demands seamlessly.
3. Brand Marketing (2016-2020):
Beginning in 2016, we shifted focus to brand elevation, actively participating in prestigious domestic and international industry exhibitions, boosting our brand's global recognition. By 2017, we had extended our global footprint, forging enduring partnerships with international clientele. By 2020, we had developed several patented technologies, enhancing the precision and quality of our products.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, our commitment to innovation was underscored by the establishment of a dedicated research and development center focused on new materials and processes. By 2019, we had unveiled an environmentally friendly precision casting process that not only reduced pollution but also significantly enhanced the quality of surface and internal casting defects. In 2020, our excellence in innovation was nationally recognized as we were honored as a high-tech enterprise.
5. Intelligent Manufacturing and Future Vision:
In the wake of the global pandemic of 2019, we agilely adapted our market strategies, fortifying our online marketing and service capabilities to maintain business momentum. With 2021 came the launch of our intelligent manufacturing initiative, seamlessly integrating automation and information technology to bolster production efficiency and management prowess.
6. Looking Ahead:
Driven by a philosophy of innovation-fueled growth, Starise Metal is dedicated to cementing its status as a frontrunner in the global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Designed to accommodate cast steel parts of varying sizes and weights, particularly ideal for larger items. Our wooden box solution offers superior compressive strength and unparalleled protection, ensuring your cast steel components remain untouched by external pressures or accidental collisions during transit. Each part is first carefully enveloped in plastic film or oil paper, then securely housed in the wooden box. To further assure safety, wooden wedges or foam materials are utilized to anchor the parts, preventing any movement within the box.
Carton Packaging:
Perfect for smaller cast steel parts, carton packaging offers a lightweight and budget-friendly solution. However, it's essential to focus on the carton’s strength and resistance to moisture. The parts are initially shielded by plastic or bubble bags before being snugly placed in the carton, with fillers added to stabilize and prevent any internal motion.
Pallet Packaging:
For large-scale production of cast steel parts, pallet packaging is the go-to method. Parts are meticulously arranged on pallets, then securely fastened using stretch film or strapping tape, making forklift handling and transport seamless. This approach is particularly well-suited for consistently sized parts within the agricultural and construction machinery sectors.
Road Transportation:
Ideal for shorter distances or smaller consignments, road transportation offers unmatched flexibility and rapid delivery to specified customer locations. For transporting larger cast steel parts, options such as large flatbed trucks or specialized vehicles are available to meet unique requirements.
Railway Transportation:
Optimized for long-distance journeys and extensive volumes, railway transportation offers a cost-effective, safe, and capacious solution. While offering these advantages, the logistics of loading, unloading, and transshipment must be addressed. Typically, parts are transported using containers or open wagons to maintain their safety throughout the journey.
Waterway Transportation:
When exporting or delivering to coastal regions, waterway transportation stands as an economical choice. While it accommodates large volumes at a lower cost, the slower pace necessitates careful attention to moisture and rust prevention. Goods often travel in containers or bulk carriers to ensure their integrity.
Air Transportation:
For urgent needs or time-sensitive components, particularly in precision industries, air transportation offers a swift solution. Despite its high cost and certain size and weight limitations, the speed of delivery can be crucial for timely project execution.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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