| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery stand as the essential core components fueling the seamless and efficient operation of agricultural equipment. These parts are pivotal, encompassing vital elements such as engines, transmission systems, and tillage devices. Key components include gearbox housings, plowshares, and harvester cutter shafts. We employ high-strength cast steel (ZG series), renowned for its durability, alongside wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials to ensure these components excel under the rigors of extreme operating environments, meeting stringent demands for impact resistance, wear resistance, and rust prevention.
Our products adhere strictly to international standards, including ASTM, EN, and ISO, and have successfully attained certifications such as CE and API. This guarantees their compatibility and suitability across a wide spectrum of agricultural machinery, encompassing tractors, combine harvesters, and seeders.
In response to the evolving trends of agricultural intelligence and the pursuit of lightweight machinery, our precision casting processes and innovative new materials, like the advanced low-temperature steel ZG10MnNiCu, have markedly enhanced both the longevity and energy efficiency of our parts. This strategic innovation also fosters the development of customized and integrated designs, effectively reducing maintenance costs for our clients.
As a crucial pillar within the agricultural machinery industry chain, our superior casting parts play a significant role in propelling the advancement of global agricultural mechanization and championing sustainable development.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of precision casting parts, harmonizing the best of industry and trade integration. With a robust foundation in research, development, production, and global trade, this esteemed company has been a pivotal player in the sector for over three decades. Encompassing a sprawling modern production base spanning 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops, it boasts an impressive annual output exceeding 30,000 tons of precision cast steel parts. Its stellar products have found homes across 20+ countries and regions, garnering admiration and trust in Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
In the year 1996, nestled in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its illustrious journey. During these formative years, the company dedicated itself to delivering impeccable precision casting solutions tailored for agricultural machinery and automotive axle industries. This era marked its venture into manufacturing small-scale precision castings using traditional silica gel precision casting technology, setting a strong foundation for future excellence.
2. Technological Accumulation and Expansion (1998-2014):
A new dawn in 1998 saw the company embracing advanced investment casting and sand casting technologies, opening avenues for crafting medium to large-scale precision castings. Achieving the prestigious ISO9001 certification in 2006 was a testament to its unwavering commitment to quality and reliability. Between 2009 and 2014, the company experienced exponential growth, expanding its production facilities, unveiling new production lines, and adopting cutting-edge casting processes. This expansion empowered the company to adeptly meet diverse multi-batch and customized manufacturing demands, solidifying its reputation as a leader in the casting industry.
3. Brand Marketing (2016-2020):
The year 2016 marked the dawn of a new era in brand building for the company. It boldly stepped onto the global stage, engaging in domestic and international industry exhibitions to elevate brand recognition. By 2017, its global footprint expanded significantly, forging long-term partnerships with overseas customers. By 2020, the company had amassed an impressive portfolio of patented technologies, which further refined product precision and quality, making it a distinguished player in the industry.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company ventured into uncharted territories by establishing a dedicated research and development center focused on groundbreaking innovations in new materials and processes. A year later, it pioneered an environmentally friendly precision casting process that remarkably minimized pollution emissions while elevating the quality of surface and internal defects in castings. The company's prowess in technological innovation was formally recognized in 2020 when it was honored as a national high-tech enterprise.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, the company astutely recalibrated its market approach, bolstering its online marketing and service capabilities to ensure sustained business growth. In 2021, it embarked on an intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize production efficiency and enhance management capabilities, setting the stage for a future of innovation and excellence.
6. Looking Ahead:
Starise Metal remains unwaveringly committed to its philosophy of innovation-driven development. It continues to strive for preeminence in the global precision casting industry, forging a path of excellence and leadership.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Our wooden box packaging is the ideal choice for safeguarding cast steel parts of all sizes and weights, particularly those of significant dimensions. With impressive compressive strength and protective qualities, these wooden boxes are essential for preventing damage from compression and collisions during transit. Each piece is carefully wrapped in plastic film or oil paper, then nestled in the sturdy embrace of a wooden box. We employ wooden wedges or foam materials for added stability, ensuring zero movement and maximum protection.
Carton Packaging:
For your smaller cast steel components, carton packaging offers a lightweight and economical solution. While cost-effective, it is essential to select cartons with adequate strength and moisture resistance to ensure optimal protection. Our packaging process involves enveloping the parts in plastic or bubble bags before gently placing them into cartons. Strategic fillers are used to secure the contents, preventing any movement within the carton.
Pallet Packaging:
When it comes to mass-produced cast steel parts, pallet packaging is the go-to method. Parts are precisely stacked and then secured with stretch film or strapping tape, making handling and transporting via forklifts a breeze. This method is particularly suited for uniformly specified parts within the agricultural and construction machinery sectors.
Road Transportation:
For seamless short-distance journeys or small batch deliveries, road transportation is the preferred option. Providing remarkable flexibility and speed, this method ensures direct delivery to your specified location. Larger cast steel parts may require the specialized support of large flatbed trucks or dedicated transport vehicles.
Railway Transportation:
Railway transportation stands out as a prime choice for long-distance and large-volume shipments of cast steel parts. It offers substantial capacity, economical pricing, and assured safety. However, efficient loading, unloading, and transshipment processes are crucial. Typically, containers or open wagons are employed during railway transit to guarantee maximum safety and security.
Waterway Transportation:
For exports or deliveries to coastal regions, waterway transportation emerges as a cost-effective and capacious option. Though slower, it promises considerable capacity at an economical rate. Mindful attention to moisture and rust prevention is crucial during this slower transit. Typically, parts are shipped in containers or bulk carriers to ensure their pristine condition upon arrival.
Air Transportation:
In meeting tight deadlines or when handling parts crucial to precision industries, air transportation is indispensable. With its speed and efficiency, air transit delivers rapid results, albeit at a premium cost. Size and weight limitations apply, ensuring only the most essential components take to the skies.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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