| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the core foundation for the seamless and efficient operation of modern agricultural equipment. These indispensable components encompass vital systems such as engines, transmission mechanisms, and tillage devices. They include crucial parts like gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are designed to excel in extreme operating environments, offering exceptional impact resistance, wear resistance, and anti-rust capabilities.
These products are meticulously crafted in adherence to international standards, including ASTM, EN, and ISO, and boast certifications such as CE and API. They are engineered to be the perfect fit for a wide array of agricultural machinery, from tractors to combine harvesters and seeders, ensuring reliable performance across all applications.
In line with the advancing trends of agricultural intelligence and the move towards lightweight machinery, the use of precision casting processes and innovative materials, like low-temperature steel ZG10MnNiCu, has significantly enhanced the longevity and energy efficiency of these parts. This technological leap also paves the way for customized and integrated designs, effectively slashing maintenance costs while optimizing functionality.
As a pivotal support pillar in the agricultural machinery industry chain, these high-quality casting parts play a crucial role in propelling the advancement of global agricultural mechanization and fostering sustainable development, guaranteeing a prosperous future for the agricultural sector.
Qingdao Starise Metal Technology Co., Ltd. is a trailblazing industry and trade integration enterprise, dedicated to the cutting-edge research, development, production, and global trading of precision casting parts. With over 30 years of in-depth industry expertise, this esteemed company leverages its state-of-the-art factory operations. Its expansive modern production base spans 47,000 square meters, inclusive of 10,000 square meters of advanced production workshops, boasting an impressive annual capacity of over 30,000 tons of precision cast steel parts. Radiating excellence beyond borders, Starise Metal's products grace more than 20 countries and regions, stretching across Europe, America, Asia, and beyond.
Our History:
1. Founding Period (1995-1998):
Our journey began in 1996 in Pingdu City, Qingdao, China, where Qingdao Starise Metal Technology Co., Ltd. embarked on its mission to deliver top-tier precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this formative phase, the company specialized in crafting small-scale precision castings through traditional silica gel precision casting techniques.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, a pivotal transformation occurred as we embraced advanced investment casting and sand casting technologies, empowering the production of medium and large-scale precision castings. By 2006, achieving ISO9001 certification marked a commitment to unwavering quality and reliability. Between 2009 and 2014, we expanded our production facilities significantly, introduced multiple cutting-edge production lines, and adopted efficient casting processes. These advancements amplified our production capacity, catering to the increasing demand for diverse, multi-batch, and customized product manufacturing.
3. Brand Marketing (2016-2020):
2016 was a landmark year when the company prioritized brand excellence, actively engaging in both domestic and international industry exhibitions to elevate brand recognition. By 2017, our global market footprint widened, forging enduring partnerships with international clientele. By 2020, our relentless pursuit of innovation resulted in the development of several patented technologies, further enhancing product precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, a dedicated research and development center was established, fueling the exploration of novel materials and processes. By 2019, we pioneered an environmentally conscious precision casting process, significantly curbing pollution emissions while elevating the quality of surface and internal casting defects. Officially recognized as a national high-tech enterprise in 2020, our achievements in technological innovation were duly acknowledged.
5. Intelligent Manufacturing and Future Vision:
Amid the global challenges of 2019, we rapidly adapted our market strategy, fortifying online marketing and service capabilities to sustain stable business growth. In 2021, the company embarked on an intelligent manufacturing journey, seamlessly integrating automation and information technology to uplift production efficiency and management prowess.
6. Looking Ahead:
Starise Metal is steadfast in its commitment to an innovation-driven development philosophy, earnestly striving to secure its dominance in the global precision casting industry, poised for a future of excellence and leadership.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Perfectly crafted for cast steel parts of all sizes and weights, with a focus on accommodating larger cast steel components. Our wooden boxes boast exceptional compressive strength and protective capabilities, ensuring your cast steel parts remain unscathed from pressure or collision during transit. Each item is meticulously wrapped in a layer of protective plastic film or oil paper before being snugly placed within the wooden box. To further guarantee stability and security, wooden wedges or foam materials are employed, effectively immobilizing the contents and preventing any undesirable movement during transport.
Carton Packaging:
Ideal for small-sized cast steel components, our carton packaging offers a lightweight and economical solution. However, it is vital to ensure that the cartons provide sufficient strength and moisture resistance. Each piece is carefully encased in a plastic or bubble bag, and then strategically positioned within the carton. To eliminate movement and ensure protection, various fillers are utilized, making this packaging method both efficient and secure for your valuable components.
Pallet Packaging:
For high-volume production runs, pallet packaging emerges as the preferred choice. Cast steel parts are systematically stacked on pallets and securely fastened with stretch film or strapping tape. This method facilitates easy handling and transportation, especially with forklifts, making it ideal for uniform-specification components in the agricultural and construction machinery sectors. It's a streamlined and organized approach to packaging that ensures orderly and efficient logistics.
Road Transportation:
When it comes to short-distance journeys or smaller shipments of cast steel parts, road transportation is often the go-to method, offering unmatched flexibility and rapid delivery speeds. It provides the convenience of transporting goods directly to the designated customer location. For transporting larger cast steel parts, special arrangements, such as utilizing large flatbed trucks or specialized vehicles, may be necessary to ensure safe and efficient delivery.
Railway Transportation:
Designed for the long haul and capable of managing large volumes, railway transportation shines with its economical and safe transport attributes. Its high capacity and cost-effectiveness make it a popular choice for moving hefty batches of cast steel parts over long distances. Goods are typically loaded into containers or open wagons, with careful planning for loading, unloading, and transshipment to guarantee security and efficiency throughout the journey.
Waterway Transportation:
For international shipments or deliveries to coastal regions, waterway transportation stands out as an economical solution. Its large volume capacity and low cost are advantageous, though the slower transit times and moisture and rust prevention need careful attention. Goods are often transported in containers or bulk carriers, ensuring they reach their destination intact and in optimal condition.
Air Transportation:
In scenarios demanding utmost expediency, such as urgent orders or time-sensitive cast steel components in precision industries, air transportation is the method of choice. While it boasts the fastest delivery speeds, the associated cost is higher, and there are restrictions on item size and weight. Nonetheless, it ensures that critical components reach their destinations swiftly, maintaining the integrity and timeliness of your supply chain.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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