| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the indispensable core components that ensure the seamless and efficient operation of advanced agricultural machinery. These include pivotal elements such as engines, transmission systems, and tillage devices, which encompass gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are designed to excel in providing impact resistance, wear resistance, and anti-rust capabilities, even in the most extreme operating environments.
These exceptional products rigorously adhere to international standards, including ASTM, EN, and ISO, and have achieved prestigious certifications such as CE and API. They are perfectly suited for a wide array of agricultural machinery, encompassing tractors, combine harvesters, and seeders, ensuring reliability and efficiency across diverse farming operations.
With the ongoing trends of agricultural intelligence and the pursuit of lightweight solutions, the incorporation of precision casting processes and the utilization of innovative materials, such as low-temperature steel ZG10MnNiCu, have remarkably enhanced the service life and energy efficiency of these essential parts. Concurrently, these advancements foster the development of customized and integrated designs, driving down maintenance costs for end-users.
Serving as a crucial pillar in the agricultural machinery industry chain, these high-quality casting parts play an instrumental role in propelling the global agricultural mechanization forward while supporting sustainable development efforts worldwide.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of industry and trade integration, with a passionate focus on the research, production, and global distribution of precision casting parts. With a rich legacy spanning over 30 years, the company, supported by its own state-of-the-art facility, commands a sprawling production base of 47,000 square meters, featuring 10,000 square meters of high-standard production workshops. Boasting an impressive annual production prowess of over 30,000 tons of precision cast steel parts, our products illuminate markets in more than 20 countries and regions, including Europe, America, and Asia, cementing our reputation for quality and reliability.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the industrious heart of Pingdu City, Qingdao, China, our company embarked on a journey of delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle industries. During these formative years, we honed our craft in small-scale precision castings, employing the traditional yet precise silica gel precision casting technology to meet industry demands.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, we embraced cutting-edge investment casting and sand casting technologies, empowering us to produce medium and large-scale precision castings with unparalleled quality. By 2006, our dedication to excellence was recognized with the prestigious ISO9001 certification. From 2009 to 2014, we strategically expanded our production capabilities, ushering in new production lines and adopting advanced casting processes to cater to the diverse needs of our clientele, thus enhancing our capacity for multi-batch and bespoke manufacturing.
3. Brand Marketing (2016-2020):
The year 2016 marked our strategic shift towards brand elevation, with active participation in both domestic and international exhibitions to bolster brand visibility. In 2017, we broadened our horizons by establishing lasting partnerships with global clients. By 2020, our innovative spirit had yielded multiple patented technologies, further refining the precision and quality of our offerings.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, our commitment to innovation led to the establishment of a cutting-edge research and development center, dedicated to pioneering new materials and processes. The following year, we unveiled an eco-friendly precision casting process, dramatically reducing emissions while enhancing the integrity and surface quality of our castings. In 2020, our innovative milestones earned us national recognition as a high-tech enterprise, a testament to our technological prowess.
5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of 2019, we swiftly pivoted our strategies to fortify online marketing and bolster service capabilities, ensuring resilient business growth. In 2021, we embarked on an intelligent manufacturing journey, integrating automation and cutting-edge information technology to optimize production efficiency and management.
6. Looking Ahead:
Starise Metal remains steadfast in its commitment to pioneering innovation, with aspirations of cementing a leadership role in the global precision casting industry. Our forward-thinking philosophy is the cornerstone of our journey towards excellence and industry prominence.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Ideal for accommodating cast steel parts across varying sizes and weights, particularly those of a larger scale, wooden box packaging offers robust compressive and protective advantages. This method effectively safeguards parts from potential squeezing and collisions during transit. The process begins with the cast steel parts being carefully enveloped in plastic film or oil paper, before being snugly nestled into the wooden box. For additional stability, wooden wedges or foam materials are strategically utilized, ensuring no movement occurs inside, providing optimal protection throughout the journey.
Carton Packaging:
When it comes to packaging smaller cast steel parts, carton packaging emerges as a lightweight and economically savvy choice. However, it's crucial to focus on the carton’s strength and moisture resistance. The packaging process involves initially wrapping the steel parts in protective plastic or bubble bags, followed by securely placing them within the carton. Additional fillers are employed to fill vacant spaces, effectively preventing any internal movement, thus safeguarding the integrity of the parts during transit.
Pallet Packaging:
For cast steel parts produced on a larger scale, pallet packaging is often the method of choice. Here, parts are systematically arranged on pallets and fastened using stretch film or strapping tape, facilitating ease of handling and transport via forklifts. This approach is particularly advantageous for parts with consistent specifications, frequently utilized within the agricultural and construction machinery sectors.
Road Transportation:
For small volumes or short-distance journeys, road transportation stands out as a prevalent choice, offering unmatched flexibility and swift delivery. This method enables direct delivery to the customer's specified location. In the case of significantly large cast steel parts, specialized large flatbed trucks or transport vehicles are employed to ensure safe and efficient transport.
Railway Transportation:
Railway transportation is particularly suited for long-distance journeys and handling vast batches of cast steel parts. It offers substantial advantages in terms of high capacity, cost-effectiveness, and safety. However, logistical considerations, such as loading, unloading, and transferring of goods, must be meticulously managed. Typically, cast steel parts are transported in secure containers or open wagons, ensuring their safety and integrity throughout the transportation process.
Waterway Transportation:
For parts destined for export or coastal locations, waterway transportation presents a highly economical option. Boasting extensive capacity and low costs, this mode is ideal for bulk transport. Nonetheless, it requires careful attention to moisture and rust prevention due to the slower transit speed. During waterway transit, cast steel parts are securely housed within containers or bulk carriers, ensuring their pristine condition upon arrival.
Air Transportation:
For urgent orders or steel parts essential to precision industries, where time is of the essence, air transportation is the preferred method. It offers unparalleled speed, swiftly delivering parts to their destination. Despite its higher costs and certain limitations regarding size and weight, this method ensures crucial components are expedited promptly, meeting tight deadlines and maintaining operational efficiency.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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