| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the vital, foundational components ensuring the efficient operation of agricultural machinery. They encompass essential parts such as engines, transmission systems, and tillage devices, including gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, our products are designed to excel in the most demanding environments, offering exceptional impact resistance, wear resistance, and corrosion protection.
Our products adhere to the highest international standards (such as ASTM, EN, ISO) and have achieved certifications including CE and API. They are engineered to seamlessly integrate with a broad range of agricultural machinery, including tractors, combine harvesters, and seeders, ensuring reliability and performance across diverse applications.
In line with the advancements in agricultural intelligence and lightweighting trends, the adoption of precision casting processes and innovative new materials (such as low-temperature steel ZG10MnNiCu) has dramatically enhanced the service life and energy efficiency of our parts. This not only facilitates customized and integrated designs but also significantly reduces maintenance expenses.
Serving as a critical pillar in the agricultural machinery industry chain, our premium casting parts play a pivotal role in driving the evolution of global agricultural mechanization and promoting sustainable development.
Qingdao Starise Metal Technology Co., Ltd. is a pioneering leader in the realm of industry and trade integration, dedicated to the meticulous research, development, and global distribution of top-tier precision casting parts. With a rich legacy spanning over three decades, the company thrives on its expansive and state-of-the-art production facility, sprawling across an impressive 47,000 square meters. This includes 10,000 square meters of high-standard production workshops. With a remarkable annual production capacity exceeding 30,000 tons, these precision cast steel parts have found their way to over 20 countries across Europe, America, Asia, and beyond.
Our History:
1. Founding Period (1995-1998):
Founded in the vibrant city of Pingdu, Qingdao, in 1996, the company embarked on its mission to deliver unparalleled precision casting solutions, catering to the agricultural machinery and automotive axle sectors. During this formative phase, the company honed its craft by producing small-scale precision castings through the traditional silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In a landmark year, 1998, the company embraced cutting-edge investment casting and sand casting technologies, propelling its capabilities to produce medium and large-scale precision castings. By 2006, the company proudly achieved ISO9001 certification, a testament to its unwavering commitment to quality and reliability. From 2009 to 2014, the company embarked on a robust expansion journey, augmenting its production facilities with multiple new production lines and adopting efficient casting processes. This expansion significantly boosted production capacity, enabling the company to adeptly cater to the demands of diverse, multi-batch, and customized product manufacturing.
3. Brand Marketing (2016-2020):
The year 2016 marked the beginning of a strategic focus on brand building, with the company actively engaging in domestic and international industry exhibitions to bolster brand recognition. By 2017, the company had broadened its global market footprint, forging enduring partnerships with international clientele. By 2020, the company had successfully pioneered multiple patented technologies, further elevating product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company invested strategically in a dedicated research and development center, meticulously exploring avant-garde materials and processes. The subsequent year, 2019, witnessed the creation of an environmentally friendly precision casting process that significantly curtailed pollution emissions while enhancing the quality of both surface and internal aspects of castings. In 2020, the company was honored as a national high-tech enterprise, a prestigious acknowledgment of its profound contributions to technological innovation.
5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges posed by the pandemic in 2019, the company astutely recalibrated its market strategy, bolstering online marketing and service proficiencies to ensure resilient business growth. In 2021, the company unveiled an intelligent manufacturing initiative, seamlessly integrating automation and cutting-edge information technology to enhance production efficiency and management prowess.
6. Looking Ahead:
Starise Metal steadfastly embraces an innovation-driven development ethos, relentlessly pursuing a prominent leadership role within the global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
This robust and protective method is ideal for cast steel parts of all sizes and weights, especially those that are large and cumbersome. The wooden boxes offer superior compressive strength and protective capabilities, ensuring that your cast steel parts remain safeguarded against any pressure or impacts during transit. The packaging process includes an initial wrap of plastic film or oil paper around the cast steel parts, which are then securely placed within the sturdy confines of the wooden box. To ensure absolute stability, wooden wedges or foam materials are strategically used to immobilize the parts, preventing any internal movement during transportation.
Carton Packaging:
Carton packaging is a smart choice for smaller cast steel parts, offering a lightweight and cost-effective solution. However, it's crucial to ensure that the cartons used are strong and moisture-resistant. The packaging process begins by wrapping the cast steel parts in protective plastic or bubble bags, followed by their placement inside the carton. Strategic fillers are employed to stabilize the contents, preventing any shifting or movement within the carton, thereby ensuring the safety and integrity of the parts during transit.
Pallet Packaging:
Pallet packaging is the go-to option for mass production of cast steel parts, particularly in industries such as agricultural and construction machinery. The parts are methodically stacked on pallets and secured using stretch film or strapping tape, facilitating easy handling and efficient transportation via forklifts. This method is perfectly suited for cast steel parts with uniform specifications, ensuring streamlined and organized logistics management.
Road Transportation:
For short-distance journeys or smaller consignments of cast steel parts, road transportation stands out as a highly flexible and rapid option. It ensures direct delivery to the customer's specified location, providing unmatched convenience. In cases where large cast steel parts are involved, special transport vehicles or flatbed trucks are utilized to accommodate their size and weight, ensuring a smooth and efficient delivery process.
Railway Transportation:
Railway transportation is the optimal solution for long-distance hauls and large consignments of cast steel parts, offering substantial transport volume and cost-efficiency, coupled with enhanced safety. However, logistical considerations such as loading, unloading, and transshipment must be planned for. Typically, cast steel parts are conveyed in containers or open wagons, ensuring their secure and protected transit over extended distances.
Waterway Transportation:
For exports or deliveries to coastal regions, waterway transportation presents an economical and sizeable option. Despite its slower pace, it handles large volumes with low costs. It's essential, however, to address moisture and rust prevention for the goods. Standard practice involves transporting cast steel parts using containers or bulk carriers, safeguarding them throughout the maritime journey.
Air Transportation:
For urgent demands or precision industry parts with time-sensitive requirements, air transportation is the pinnacle of speed and efficiency. Offering rapid delivery, albeit at a higher cost, it is ideal for critical components. However, it's important to be mindful of the constraints on the size and weight of the shipments, ensuring they meet the criteria for air freight.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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