| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are pivotal, serving as the fundamental elements ensuring the seamless and efficient functioning of farm equipment. These components are integral to vital systems, encompassing engines, transmission systems, and tillage devices. This includes essential parts like gearbox housings, plowshares, and harvester cutter shafts. To withstand harsh operational conditions, we utilize high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and advanced corrosion-resistant alloys. These materials are meticulously chosen to meet the demanding criteria of impact resistance, exceptional wear resistance, and rust prevention, ensuring reliability in the most challenging environments.
Our products are meticulously engineered to adhere strictly to international standards such as ASTM, EN, and ISO. They have successfully obtained prestigious certifications including CE and API, affirming their superior quality. Designed to be versatile, these casting parts are ideal for a diverse range of agricultural machinery, from robust tractors and efficient combine harvesters to precise seeders.
In response to the evolving trends towards agricultural intelligence and the demand for lightweight solutions, our precision casting processes, combined with state-of-the-art materials like low-temperature steel ZG10MnNiCu, have revolutionized the durability and energy efficiency of our parts. This innovation not only extends the lifespan of the machinery but also promotes bespoke, integrated designs that significantly lower maintenance expenses.
Our high-quality casting parts play a pivotal role in the agricultural machinery industry chain, acting as a cornerstone for the advancement of global agricultural mechanization. They are instrumental in fostering sustainable development, reflecting our commitment to supporting the continuous evolution of the agricultural sector.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of precision casting parts, seamlessly integrating industry expertise with global trade acumen. For over three decades, this visionary enterprise has advanced the field with an unwavering commitment to research, development, and superior production. Situated on an expansive 47,000-square-meter modern complex, including 10,000 square meters dedicated to high-standard production workshops, Starise boasts an impressive annual production capacity exceeding 30,000 tons of premium precision cast steel parts. With a global footprint, their distinguished products reach more than 20 countries and regions across Europe, America, Asia, and beyond, solidifying their position as leaders in the industry.
Our History:
1. Founding Period (1995-1998):
Since its inception in 1996 in the heart of Qingdao's Pingdu City, Starise Metal has been synonymous with excellence in precision casting. Initially, the company dedicated itself to providing top-tier casting solutions for the agricultural machinery and automotive axle sectors. During these formative years, the focus was on crafting small-scale precision castings utilizing the esteemed traditional silica gel precision casting technique.
2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 marked a transformation as Starise embraced cutting-edge investment and sand casting technologies, enabling the craft of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored their dedication to delivering consistent, high-quality products. The period from 2009 to 2014 witnessed a remarkable expansion of their production facilities, the addition of state-of-the-art production lines, and the adoption of efficient casting processes, all of which amplified their capacity to cater to diverse, multi-batch, and bespoke manufacturing demands.
3. Brand Marketing (2016-2020):
2016 heralded a new era as Starise Metal embarked on an ambitious brand-building journey, actively engaging in prominent industry exhibitions both domestically and globally to elevate brand visibility. By 2017, their global market presence was firmly established through strategic, long-term partnerships with international clients. 2020 marked a significant milestone as they unveiled multiple patented technologies, enhancing product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In a bold move in 2018, Starise inaugurated a cutting-edge research and development center dedicated to pioneering new materials and processes. By 2019, they had introduced an eco-friendly precision casting process that significantly curbed pollution emissions while elevating the quality of surface and internal casting defects. Recognition came in 2020 when they were honored as a national high-tech enterprise, a testament to their prowess in technological innovation.
5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic challenges of 2019, Starise swiftly adapted by redefining market strategies, bolstering online marketing and service capabilities to ensure unyielding business growth. In 2021, they launched a groundbreaking intelligent manufacturing initiative, blending automation with information technology to revolutionize production efficiency and management capabilities.
6. Looking Ahead:
Starise Metal remains steadfast in its pursuit of innovation-driven progress, unwavering in its aspiration to maintain a vanguard position within the global precision casting industry, as they forge ahead into a promising future.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
To safeguard our cast steel parts against rust during transit and storage, we implement advanced rust prevention treatments. This includes the application of high-quality anti-rust paint or oil. For environments with high corrosiveness, like the chemical and petroleum sectors, our parts are further shielded with specialized anti-corrosion coatings to maintain their integrity and performance.
Cushioning Packaging:
Transportation demands precision, and we ensure that our cast steel parts are protected from damage and impacts with superior cushioning packaging. Utilizing materials such as foam plastics, sponges, and air cushion films, we safeguard each part. Especially for high-precision components, multi-layered cushioning is employed to guarantee their stability and precision upon delivery.
Shipping
Transportation Route Planning:
Strategic route planning is essential for the secure transport of our cast steel parts. We meticulously consider road conditions, bridge load capacities, and tunnel heights. For particularly large or heavy components, we liaise with road authorities early, securing necessary permits and ensuring safe passage with potential escort measures.
·
Transportation Insurance:
Mitigating transport risks is paramount. We advocate for comprehensive transportation insurance, carefully selecting plans based on item value, method of transport, and route specifics. This ensures that our clients' valuable assets are protected throughout their journey.
·
Loading and Unloading Requirements:
Precision and care in loading and unloading are pivotal. We utilize specialized equipment like forklifts and cranes, operated by seasoned professionals, to handle our cast steel parts. Ensuring safety, we diligently avoid collisions and damages while maintaining the reliability and stability of the handling equipment throughout the process.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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