Wear-Resistant Manganese Steel Casting with Precision Machining Techniques

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of precision casting. With a perfect blend of industry and trade prowess, this enterprise is dedicated to pioneering research, sophisticated production, and seamless global distribution of top-tier precision casting parts. Boasting a rich legacy spanning over three decades, the company is anchored by its expansive, state-of-the-art production base, sprawling across 47,000 square meters. This includes 10,000 square meters of high-standard production workshops, empowering an impressive annual output of over 30,000 tons of precision cast steel parts. With its exemplary products reaching over 20 countries and regions across Europe, America, and Asia, Qingdao Starise Metal has etched its mark as a global leader.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 in the vibrant city of Pingdu, Qingdao, China, the company embarked on a mission to deliver unparalleled precision casting solutions tailor-made for the agricultural machinery and automotive axle sectors. In its early years, the focus was on crafting small-scale precision castings with exceptional detail and quality, utilizing the traditional yet effective silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a significant technological leap as the company embraced advanced investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to its unwavering commitment to quality and reliability. Between 2009 and 2014, the company underwent a monumental transformation, expanding its facilities, adding multiple new production lines, and adopting cutting-edge casting processes. This expansion boosted its capacity to cater to diverse, multi-batch, and bespoke manufacturing needs.

3. Brand Marketing (2016-2020):
By 2016, the company shifted focus towards robust brand building, actively participating in prestigious domestic and international industry exhibitions to elevate its brand stature. The year 2017 witnessed an aggressive expansion into global markets, forging enduring partnerships with overseas clientele. By 2020, the company had carved a niche for itself with the development of numerous patented technologies, significantly enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company earmarked substantial investments to establish a dedicated R&D center, steering the exploration of innovative materials and processes. By 2019, it had pioneered an eco-friendly precision casting process that not only slashed pollution emissions but also remarkably improved surface quality and minimized internal defects. The crowning achievement came in 2020 when it was honored as a national high-tech enterprise, a reflection of its strides in technological innovation.

5. Intelligent Manufacturing and Future Vision:
As the global pandemic unfolded in 2019, the company adeptly recalibrated its market strategy, enhancing online marketing and service capabilities to ensure unwavering business growth. The year 2021 saw the introduction of a visionary intelligent manufacturing initiative, amalgamating automation with advanced information technology to significantly bolster production efficiency and managerial prowess.

6. Looking Ahead:
Guided by a philosophy of innovation-driven growth, Starise Metal is poised to ascend to the pinnacle of the global precision casting industry, steadfastly committed to maintaining its leadership and pioneering new frontiers.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: Perfectly crafted for cast steel parts of all shapes and dimensions, especially those of significant size and weight. Wooden boxes excel in compressive strength and protective qualities, ensuring your valuable cast steel parts are shielded from pressure and impact during transit. This premium packaging begins with your parts being meticulously wrapped in plastic film or oil paper, followed by their secure placement within the wooden box. For added stability, wooden wedges or foam materials are strategically used, ensuring your parts remain immobile and safe within the box.
  • Carton Packaging: Tailored for smaller cast steel parts, carton packaging offers a lightweight, economical solution without compromising on protection. Careful consideration is given to the carton's strength and moisture resistance. Begin by wrapping your parts in protective plastic or bubble bags, before placing them snugly into the carton. To further protect the contents, fillers are expertly used to prevent any movement, ensuring your cast steel parts arrive in pristine condition.
  • Pallet Packaging: Ideal for the large-scale production of cast steel parts, pallet packaging is the go-to choice. Parts are impeccably stacked on the pallet and securely fixed with stretch film or strapping tape, facilitating easy handling and transportation via forklifts. This efficient method is perfect for uniformly specified parts commonly used in agricultural and construction machinery industries, promoting seamless logistics.

Shipping

• Selection of Mode
  • Road Transportation: When transporting over short distances or dealing with small batches of cast steel parts, road transportation stands out as a versatile and rapid solution. Its high flexibility ensures direct delivery to the customer’s specified location. For particularly large parts, specialized transport vehicles or large flatbed trucks are employed, ensuring a smooth journey for your goods.
  • Railway Transportation: For extensive distances and substantial shipments, railway transportation offers unmatched capacity and cost-effectiveness. While it boasts a safe and voluminous delivery, considerations for loading, unloading, and transshipment are essential. Cast steel parts are transported in containers or open wagons, providing a secure passage to their destination.
  • Waterway Transportation: The economical route for exporting or transporting cast steel parts to coastal regions, waterway transportation shines with its large capacity and cost advantages. Despite a slower speed, the need for moisture and rust prevention is prioritized. Goods are transported in containers or bulk carriers, promising safe delivery across the seas.
  • Air Transportation: For time-sensitive orders or crucial components in the URGET requiring rapid delivery, air transportation is the ultimate choice. Renowned for its unparalleled speed, this method is subject to higher costs and specific size and weight restrictions, providing swift solutions for your urgent needs.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.