Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Product Details
Customization: Available
Casting Method: Thermal Gravity Casting
Process: Precision Casting
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  • Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
  • Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
  • Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
  • Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
  • Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
  • Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
PA058
Molding Technics
Gravity Casting
Application
Auto Parts
Material
Carbon Steel
Surface Preparation
Sand Blast
Surface Roughness
Ra0.4
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Product Description

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
Power System: In the realm of modern automotive engineering, our power system casting workshops stand as a testament to technological prowess, utilizing cutting-edge intelligent equipment for incredibly precise processes. With advanced temperature control, we maintain the ideal conditions for molten metal, while sophisticated big data and AI algorithms meticulously manage composition ratios. This precision is critical for crafting high-performance components such as engine blocks. Our state-of-the-art robotic arms streamline mold placement, and an intricate sensor network oversees real-time parameters-including temperature, pressure, and flow rate. Our expert engineers leverage virtual simulation to anticipate and rectify potential defects, ensuring the delivery of a power system characterized by unmatched strength and stability.

 

Chassis SystemIn our automotive chassis casting area, we embrace Industry 4.0 technologies to revolutionize production. A fully automated production line, linked through the industrial Internet, facilitates flawless operations. Our innovative robots, equipped with machine vision, ensure every component, from steering knuckles to control arms, meets exacting dimensional and surface quality standards. With the aid of logistics robots, materials are transported with remarkable efficiency, while IoT technology allows workers to remotely monitor equipment status and engage in predictive maintenance. The result? Cast components that deliver unwavering support and exceptional handling performance.
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

 

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
Axle System: Our axle system casting site is a beacon of advanced Industry 4.0 principles. By employing virtual simulation technology, we optimize casting parameters, significantly minimizing defects. IoT technology provides real-time monitoring and facilitates preventive maintenance to keep processes running smoothly. Engineers are empowered to make adjustments remotely in virtual reality studios, ensuring the highest standards in casting quality. This rigorous process produces axle components that are reliable and durable, adept at sustaining vehicle weight and accommodating various loads throughout operation.

 

 

 

Detailed Photos

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Company Profile

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining


Qingdao Starise Metal Technology Co., Ltd. is a vibrant and versatile enterprise that excels in the integration of industry and trade, focusing on the innovation, production, and global distribution of precision casting parts. With over 30 years in the field, we have established a state-of-the-art production facility covering 47,000 square meters, including 10,000 square meters of ultra-modern production workshops. Our impressive annual capacity surpasses 30,000 tons of precision cast steel parts, which are proudly shipped to over 20 countries and regions spanning Europe, America, Asia, and beyond. Our dedication to quality and innovation positions us as industry leaders on the global stage.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.

 




Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Processing

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Materials We Cast

 

 

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

 

Packaging & Shipping

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining
Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

FAQ

Lost Wax Casting Solutions Customer Designed Auto Parts with Precision Machining

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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