OEM Auto Spare Parts Precision Casting Carbon Steel Farm Parts for Engine

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA4F2T4
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Budget-Friendly Excellence: Leveraging cost-effective raw materials like easily attainable molding sand, this process eliminates the need for complex and expensive molds. Perfectly suited for small-batch production or prototyping, molds can be swiftly created, dramatically cutting production expenses. This economic advantage is a strategic choice for businesses focused on maximizing budget efficiency while maintaining exceptional quality.
2. High Adaptability: Sand casting effortlessly adapts to create castings in any shape, size, and weight, even handling complex geometries with finesse. Its compatibility with a wide range of alloys, such as cast iron, cast steel, aluminum, and copper, ensures it fulfills diverse industry requirements. This versatility caters to the unique demands of various sectors, making it an indispensable solution for numerous applications.

3. Exceptional Flexibility: The adaptable sand casting process swiftly accommodates design changes. Adjustments are as simple as modifying the sand mold, avoiding expensive new mold production. This agility is ideal for small-batch runs and innovative product development, significantly reducing R&D timelines while accelerating market entry.

4. Superior Permeability: The superior permeability of the molding sand allows gases to escape seamlessly during pouring, preventing gas pores and other defects, thereby ensuring excellent casting integrity. It also minimizes resistance during metal pouring, enhancing mold fill and boosting overall casting quality.

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5. Streamlined Post-Processing: Once the sand mold is removed, castings often require only minimal cleaning and finishing, such as grinding and riser removal. Compared to precision methods like investment casting, it involves fewer steps and incurring lower costs. This efficiency makes sand casting ideal for producing castings with moderate surface quality demands.

6. High Production Efficiency: For large-scale production, the use of automated systems like automatic molding and pouring machines greatly enhances productivity. These technologies enable rapid mold production and pouring operations, decreasing manual labor and ensuring consistency. Leading foundries have harnessed these advanced lines to achieve efficient sand casting, meeting substantial market demands with ease.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a paragon of industry excellence, seamlessly intertwining the intricacies of research, development, manufacturing, and global trade in precision casting components. With a legacy that spans over three decades, the company operates from a state-of-the-art production facility in Qingdao, encompassing a vast 47,000 square meters. Within this impressive space, 10,000 square meters are dedicated to high-standard production workshops, yielding an extraordinary annual output of over 30,000 tons of precision cast steel parts. These meticulously crafted products find their homes in markets across more than 20 countries and regions, including Europe, America, and Asia, demonstrating our global reach and influence.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 in the dynamic city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a visionary mission to provide unmatched precision casting solutions for the agricultural machinery and automotive axle sectors. In these early years, the company distinguished itself by producing small precision castings using traditional silica gel methods, thereby establishing a robust foundation for future achievements.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 was pivotal, marked by the adoption of advanced investment and sand casting technologies that transitioned the company into producing medium and large-scale precision castings. A defining moment came in 2006 with the attainment of the ISO9001 certification, underscoring our steadfast dedication to quality and reliability. This transformative period involved expanding production capabilities, incorporating sophisticated production lines, and enhancing casting processes, significantly boosting our capacity to meet diverse, multi-batch, and customized manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, we embarked on an ambitious brand enhancement strategy, participating in prestigious domestic and international industry exhibitions, thus significantly boosting our brand visibility. By 2017, we had expanded our global footprint, forging robust partnerships with international clients. These efforts culminated in the development of multiple patented technologies by 2020, enhancing both precision and quality, and solidifying our status as a global leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
With an unwavering focus on innovation, 2018 saw the inauguration of a cutting-edge research and development center dedicated to pioneering new materials and processes. In 2019, we unveiled an eco-friendly precision casting process, greatly reducing pollution emissions while improving the quality of casting surfaces and internal structures. Our recognition as a national high-tech enterprise in 2020 is a testament to our outstanding contributions to technological advancement and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, our company displayed remarkable agility, swiftly adapting market strategies and strengthening online marketing and service capabilities to ensure robust growth. The year 2021 ushered in an era of intelligent manufacturing, where automation and information technology integrated seamlessly to elevate production efficiency and management excellence.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is poised to carve out a prestigious niche in the global precision casting industry, championing progress and advancements that shape the future landscape.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Luxuriate in the assurance of ultimate protection with our premier rust prevention treatments for your cast steel parts. We apply an exceptional quality spray or smear that forms a strong anti-rust film, a steadfast guardian against corrosion throughout transportation and storage. This ensures your products reach their destination in immaculate condition, ready for optimal performance.
2. Buffer Protection: Entrust the safeguarding of your precious components to our expert protective measures. For parts susceptible to impacts, we deploy superior buffer materials such as foam boards and sponges. These meticulously applied protective layers envelop each part, providing effective cushioning against potential damage during transit, maintaining the integrity of your valuables.
3. Outer Packaging: Our packaging solutions prioritize maximum security and stability. Smaller cast steel parts are cradled in robust wooden boxes, filled with precision-fitted protective materials to prevent any movement during transport. Larger parts are securely anchored with tailor-made metal or wooden frames, and when necessary, container transportation is employed for added safety. This meticulous approach ensures your goods are delivered intact and undamaged.

 

Shipping

1. Logistics Selection: Enjoy a seamless logistics experience through our strategic alliances with top-tier logistics enterprises. We provide a wide selection of transportation options - road, rail, sea, and air - perfectly tailored to meet your specific needs and the nature of your goods, ensuring every delivery is swift and secure, time after time.
2. Delivery Timeliness: We pledge unparalleled commitment to delivering on time. Regular orders are consistently dispatched within 30 working days following completion and inspection. For urgent needs, we offer adaptable arrangements, prioritizing your order to expedite both production and delivery, ensuring your deadlines are met with precision and reliability.
3. Logistics Tracking: Keep yourself informed with our cutting-edge real-time tracking service. By simply entering your order or tracking number, you can follow the progress of your shipment via our official website or through partner logistics platforms, offering you timely updates on location and estimated arrival, whenever you desire.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.