Customization Options for Precision Casting with Customer Designed Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization Options for Precision Casting with Customer Designed Shapes
  • Customization Options for Precision Casting with Customer Designed Shapes
  • Customization Options for Precision Casting with Customer Designed Shapes
  • Customization Options for Precision Casting with Customer Designed Shapes
  • Customization Options for Precision Casting with Customer Designed Shapes
  • Customization Options for Precision Casting with Customer Designed Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization Options for Precision Casting with Customer Designed Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization Options for Precision Casting with Customer Designed Shapes
These casting parts are the lifeblood of agricultural machinery, driving seamless and efficient operations. Crucial components such as engines, transmission systems, and tillage devices rely heavily on the robustness of precision cast parts—gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys, these components are designed to thrive in the harshest environments. They offer unparalleled impact resistance, wear durability, and rust prevention, ensuring longevity and reliability.

Our products are paragons of excellence, meeting the highest international standards, including ASTM, EN, and ISO. They are backed by esteemed certifications such as CE and API, underscoring their superior quality. Expertly crafted to enhance the performance of diverse agricultural machinery—ranging from tractors and combine harvesters to seeders—these components are indispensable.

Pioneering the future of agricultural innovation, our precision casting techniques and groundbreaking materials, such as low-temperature steel ZG10MnNiCu, significantly boost the longevity and energy efficiency of parts. This visionary approach not only supports customization and integration but also greatly reduces maintenance costs, aligning seamlessly with the global movement towards agricultural intelligence and lightweighting.

In the grand narrative of the agricultural machinery industry, our premium casting parts are an indispensable thread, propelling the advancement of global agricultural mechanization. They stand at the forefront of promoting sustainable development and pioneering a future of agricultural excellence.
Customization Options for Precision Casting with Customer Designed Shapes

Company Profile

Customization Options for Precision Casting with Customer Designed Shapes
Introducing Qingdao Starise Metal Technology Co., Ltd., a pioneering force in the realm of industry and trade integration, renowned for its innovative prowess in the creation, production, and global distribution of precision casting components. With a rich legacy of over thirty years in this dynamic field, our cutting-edge facility spans a vast 47,000 square meters, boasting 10,000 square meters dedicated to high-standard production workshops. Our expertise is reflected in our impressive annual output, exceeding 30,000 tons of precision cast steel parts. We proudly extend our reach to over 20 countries across Europe, America, and Asia, showcasing our formidable presence and influence in the international marketplace.

Our History:

1. Founding Period (1995-1998):
In the industrious city of Pingdu, Qingdao, China, 1996 marked the inception of Starise Metal, embarking on a remarkable journey as a provider of premium precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This foundational period was distinguished by our commitment to crafting small-scale precision castings, employing traditional silica gel precision casting techniques to ensure exceptional quality and customer satisfaction.


2. Technological Accumulation and Expansion (1998-2014):
1998 heralded a pivotal transformation for Starise Metal as we embraced cutting-edge investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Securing the ISO9001 certification in 2006 affirmed our unwavering dedication to quality and reliability. Between 2009 and 2014, we embarked on an expansion spree, significantly enhancing our production capabilities, launching multiple new production lines, and optimizing efficient casting processes to meet diverse, multi-batch, and bespoke manufacturing requirements with precision and agility.


3. Brand Marketing (2016-2020):
Embarking on a brand-building journey in 2016, Starise Metal actively participated in both domestic and international industry exhibitions to elevate brand awareness. By 2017, we had fortified our global market presence, nurturing strong, long-lasting relationships with our overseas clientele. The expansion of our brand was further complemented by the development of multiple patented technologies by 2020, significantly boosting product precision and quality, cementing our reputation for excellence.


4. Technological Innovation and Sustainable Development (2018-2024):
Our landmark investment in 2018 led to the establishment of a state-of-the-art research and development center dedicated to exploring new materials and processes. The year 2019 was marked by a groundbreaking eco-friendly precision casting process that not only reduced pollution but also enhanced the quality of both surface and internal casting performance. In 2020, Starise Metal earned the prestigious designation as a national high-tech enterprise, solidifying its leadership in technological innovation and advancement.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, Starise Metal demonstrated remarkable agility by redefining our market strategy, enhancing online marketing and service delivery to ensure uninterrupted business growth. By 2021, we had embraced intelligent manufacturing, seamlessly integrating cutting-edge automation and information technology to elevate production efficiency and management prowess, fortifying our path toward excellence.


6. Looking Ahead:
Starise Metal is unwavering in its dedication to an innovation-driven development philosophy, with an ambitious vision to fortify its standing as a global leader in the precision casting industry, continually pushing the boundaries of what's possible through innovation and excellence.


Customization Options for Precision Casting with Customer Designed Shapes

Processing

Customization Options for Precision Casting with Customer Designed Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization Options for Precision Casting with Customer Designed Shapes

Packaging & Shipping

Customization Options for Precision Casting with Customer Designed Shapes
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To ensure your cast steel parts remain pristine during transit and storage, we implement comprehensive rust prevention strategies. Techniques such as anti-rust paint or oil application are standard, and for parts exposed to harsh environments, like those in chemical and petroleum sectors, we provide specialized anti-corrosion coatings, boosting durability and extending lifespan.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
Our packaging is designed to absorb shocks and prevent damage during transit. Utilizing materials like foam plastics, sponges, and air cushion films, we create a protective cocoon around your products. For those high-precision or delicate items, we employ advanced multi-layer cushioning methods, ensuring they withstand the journey unscathed, arriving in impeccable condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

Our transportation routes are carefully mapped out, taking into consideration road conditions, bridge capacities, and tunnel heights for a smooth transit. When dealing with large or overweight components, we liaise with road authorities to secure permits and arrange for escort measures, ensuring a safe and streamlined delivery.
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Transportation Insurance: Securing Your Investments with Confidence
Protect your cast steel components with our extensive insurance options. We provide guidance in selecting plans that match product value, transportation method, and route specifics, safeguarding against any unforeseen circumstances during transit.
·
Loading and Unloading Requirements: Handling with Expertise and Care
Our team utilizes modern equipment such as forklifts and cranes, operated by highly skilled professionals, to handle loading and unloading processes. We focus on preventing collisions, maintaining the integrity of your cast steel parts, and ensuring safety and stability throughout the operation.
Customization Options for Precision Casting with Customer Designed Shapes

FAQ

Customization Options for Precision Casting with Customer Designed Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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