| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the indispensable heart of efficient agricultural operations. These paramount components enable seamless functionality across engines, transmission systems, and tillage equipment, including pivotal items like gearbox housings, plowshares, and harvester cutter shafts. To thrive in extreme conditions, we employ high-strength cast steel (ZG series), robust wear-resistant high manganese steel (ZGMn13), and resilient corrosion-resistant alloy materials, ensuring unparalleled impact resistance, wear resistance, and anti-rust capabilities.
Our products are engineered to meet and exceed stringent international standards, such as ASTM, EN, and ISO, and proudly bear certifications including CE and API. They are expertly crafted for adaptability across a diverse range of agricultural machinery, from tractors to combine harvesters and seeders, ensuring top-notch performance and reliability.
In an era of agricultural innovation, the shift towards intelligent and lightweight machinery has been revolutionized by precision casting processes and advanced materials like the low-temperature steel ZG10MnNiCu. These advancements have markedly enhanced the durability and energy efficiency of our parts, while fostering tailored, integrated designs that significantly lower maintenance costs.
High-quality casting parts are a crucial backbone in the agricultural machinery industry chain, playing a vital role in the progression of global agricultural mechanization and contributing to the sustainable development agenda.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon in the realm of industry and trade integration, dedicated to the art of precision casting parts. With an impressive legacy spanning over three decades, this enterprise leverages its state-of-the-art production facilities, nestled within an expansive 47,000-square-meter base. This includes 10,000 square meters of cutting-edge workshops, yielding an annual capacity exceeding 30,000 tons of precision cast steel parts. Exporting to over 20 countries across Europe, America, Asia, and beyond, Starise Metal has truly carved a niche in the global market.
Our History:
1. Founding Period (1995-1998):
Since its inception in 1996 in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. has been committed to delivering unparalleled precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During its early years, the company honed the art of crafting small-scale precision castings, employing the traditional yet effective silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal technological leap for the company, with the adoption of advanced investment and sand casting techniques, expanding capabilities to medium and large-scale precision castings. Achieving ISO9001 certification in 2006 testified to the unwavering quality and dependability of its offerings. From 2009 to 2014, the company underwent a significant transformation, augmenting its production facilities, establishing multiple new production lines, and embracing efficient casting methodologies to cater to diverse, multi-batch, and bespoke manufacturing demands.
3. Brand Marketing (2016-2020):
Embarking on a journey of brand enhancement in 2016, Starise Metal actively engaged in both domestic and international exhibitions, amplifying brand recognition and reaching new heights. By 2017, the company had fortified its global market footprint, forming enduring partnerships with international clientele. By 2020, the company had pioneered several patented technologies, elevating product precision and quality to unprecedented levels.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company embarked on a groundbreaking venture with the establishment of a specialized research and development center, pushing the boundaries of new materials and processes. By 2019, an eco-friendly precision casting process had been developed, significantly curbing pollution emissions and enhancing surface and internal defect quality in castings. The year 2020 saw the company being lauded as a national high-tech enterprise, a testament to its relentless pursuit of technological advancement.
5. Intelligent Manufacturing and Future Vision:
Amidst the challenges of the 2019 global pandemic, Starise Metal demonstrated agility by revamping its market strategies, bolstering online marketing and service capabilities, securing continued business expansion. By 2021, the company's venture into intelligent manufacturing had materialized, integrating automation and information technology to elevate production efficiency and management prowess.
6. Looking Ahead:
With a steadfast commitment to innovation-driven growth, Starise Metal is poised to ascend to a leadership position in the global precision casting industry, forging a path of excellence and innovation.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Ideal for securely housing cast steel parts of various dimensions and weights, especially those on the larger scale, our wooden box packaging provides exceptional protection. With its robust compressive qualities, it safeguards cast steel parts from being subjected to external pressures and accidental impacts during transit. Each piece is first enveloped in protective plastic film or oil paper before being nestled within the wooden box. Additional stability is ensured by using wooden wedges or foam inserts, effectively immobilizing the parts to prevent any movement within the box.
Carton Packaging:
Perfect for smaller cast steel components, our carton packaging offers a lightweight and budget-friendly solution. Care is taken to ensure each carton is robust and resistant to moisture. The parts are initially wrapped in plastic or bubble wrap, providing a cushioned barrier, and then gently placed into the carton. To further prevent movement, fillers are used, securing the parts firmly inside.
Pallet Packaging:
For large-scale production runs, pallet packaging stands as the preferred choice. Cast steel parts are systematically arranged on the pallet, then securely fastened using stretch film or strapping tape. This method facilitates easy handling and transportation via forklifts, making it especially suitable for parts with uniform specifications in sectors like agricultural and construction machinery.
Road Transportation:
When dealing with short distances or smaller batches, road transportation emerges as an optimal solution, offering remarkable flexibility and rapid delivery speeds. It allows direct shipment to the customer’s specified location. For oversized cast steel parts, the use of large flatbed trucks or specialized transport vehicles might be necessary to ensure safe and efficient delivery.
Railway Transportation:
For extensive distances and larger shipments, railway transportation provides an unrivaled solution, boasting significant capacity, cost-effectiveness, and remarkable safety. While efficient, considerations around the loading, unloading, and transfer of goods must be addressed. Typically, cast steel parts are loaded into containers or open wagons, ensuring their secure journey.
Waterway Transportation:
When exporting or shipping to coastal destinations, waterway transportation stands out as a cost-efficient choice. It accommodates vast shipment volumes but requires vigilance regarding the speed as well as moisture and rust prevention. Cast steel parts are generally shipped in containers or bulk carriers, ensuring they reach their destination safely.
Air Transportation:
For urgent deliveries or time-sensitive cast steel components, particularly critical parts in precision industries, air transportation is the go-to choice. It ensures the swiftest possible transit, despite higher costs, and must accommodate size and weight restrictions to ensure seamless delivery.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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