| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the indispensable, core components that ensure the seamless efficiency of agricultural equipment. These integral parts encompass critical elements such as powerful engines, robust transmission systems, and versatile tillage devices, featuring essential components like gearbox housings, durable plowshares, and harvester cutter shafts. By utilizing high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are expertly crafted to withstand the demanding requirements of impact resistance, wear resistance, and anti-rust protection, even under the most extreme operating conditions.
Our products stringently adhere to international standards (including ASTM, EN, ISO), proudly obtaining prestigious certifications such as CE and API. They are designed to be versatile, perfectly suiting a wide variety of agricultural machinery like tractors, combine harvesters, and seeders, ensuring compatibility and superior performance across diverse applications.
Amidst the evolving landscape of agricultural intelligence and the drive for lightweight solutions, the innovative application of precision casting techniques and cutting-edge materials (such as the advanced low-temperature steel ZG10MnNiCu) has dramatically enhanced both the longevity and energy efficiency of agricultural parts. This innovative approach champions customized and integrated designs, significantly slashing maintenance costs and promoting operational excellence.
Serving as a pivotal support within the agricultural machinery industry chain, our premium-quality casting parts are instrumental in driving the advancement of global agricultural mechanization and fostering sustainable development. By elevating performance standards, they play a crucial role in modernizing agriculture worldwide.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the precision casting industry. As an integrated enterprise, we are dedicated to pioneering advancements in research, development, production, and international trade of precision casting parts. With over three decades of expertise, our journey is marked by innovation and growth. Our state-of-the-art production facilities span across 47,000 square meters, including 10,000 square meters of high-standard workshops. Boasting an impressive annual production capacity exceeding 30,000 tons of high-quality precision cast steel parts, our products have a global footprint, reaching over 20 countries across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its mission to deliver unrivaled precision casting solutions specifically tailored for the agricultural machinery and automotive axle sectors. Initially, we specialized in small-scale precision castings, utilizing the traditional silica gel casting technology to deliver exceptional quality.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, we revolutionized our production with the introduction of advanced investment and sand casting technologies, accommodating medium to large-scale precision castings. Achieving ISO9001 certification in 2006, we guaranteed steadfast quality and dependability. Between 2009 and 2014, we embarked on a dynamic expansion, enhancing facilities, incorporating new production lines, and refining our casting processes to cater to diverse, multi-batch, and customized manufacturing needs.
3. Brand Marketing (2016-2020):
In 2016, Qingdao Starise Metal Technology Co., Ltd. embarked on an ambitious brand-building journey by actively engaging in prominent industry exhibitions, both domestically and globally, to boost brand awareness. By 2017, we had successfully expanded our global market outreach and solidified enduring partnerships with international clients. By 2020, our relentless pursuit of excellence had resulted in the development of several patented technologies, elevating product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, Qingdao Starise Metal Technology Co., Ltd. fortified its commitment to innovation by establishing a dedicated research and development center, pushing the boundaries of new materials and processes. By 2019, we had pioneered an environmentally conscious precision casting process, significantly curbing pollution emissions while enhancing casting quality. Our technological prowess was recognized in 2020, when we were officially designated as a national high-tech enterprise, a testament to our innovative achievements.
5. Intelligent Manufacturing and Future Vision:
Confronted with the global pandemic's challenges in 2019, we swiftly pivoted our market strategy, bolstering online marketing and services to maintain robust business growth. In 2021, we unveiled our intelligent manufacturing initiative, seamlessly integrating automation and information technology to maximize production efficiency and streamline management capabilities.
6. Looking Ahead:
At Qingdao Starise Metal Technology Co., Ltd., our dedication to an innovation-driven development ethos is unwavering, as we endeavor to solidify our leadership in the global precision casting landscape.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Ideal for safeguarding cast steel parts of diverse sizes and weights, particularly those larger in scale. Wooden boxes boast impressive compressive strength and protective capabilities, ensuring that the contents are shielded from pressure and impacts during transit. The packaging process involves enveloping the cast steel parts in plastic film or oil paper before securely placing them into the wooden boxes. To further stabilize and cushion the items, wooden wedges or foam materials are utilized, effectively preventing any movement within the box.
Carton Packaging:
Perfect for smaller cast steel parts, carton packaging offers a lightweight and cost-efficient solution. However, it's crucial to ensure that the cartons are robust and moisture-resistant. The process involves placing the cast steel parts in protective plastic or bubble bags, followed by careful insertion into the cartons. Fillers are strategically used to fill any gaps within the carton, effectively immobilizing the cast steel parts and preventing any potential movement.
Pallet Packaging:
When dealing with mass-produced cast steel parts, pallet packaging emerges as a preferred method. Parts are meticulously arranged on pallets and secured using stretch film or strapping tape, facilitating efficient handling and transport via forklifts. This streamlined approach is particularly well-suited for cast steel parts with consistent specifications, commonly found in the agricultural and construction machinery sectors.
Road Transportation:
For short-distance journeys or smaller consignments, road transportation stands out as a favored option. It offers remarkable flexibility and swift delivery, ensuring goods reach the precise location designated by the customer. For oversized cast steel parts, specialized flatbed trucks or transport vehicles may be required to accommodate the load.
Railway Transportation:
Perfectly suited for journeys covering extended distances and transporting large quantities of cast steel parts. Railway transportation provides the advantages of significant volume capacity, cost-effectiveness, and enhanced safety. However, considerations for loading, unloading, and transshipment are necessary. Typically, goods are conveyed in containers or open wagons to maintain safety throughout the journey.
Waterway Transportation:
For exports or shipments destined for coastal regions, waterway transportation emerges as a cost-efficient and expansive solution. While offering substantial capacity and low costs, it bears a slower transit speed. Vigilance in moisture and rust prevention is paramount. Generally, cast steel parts are shipped in containers or bulk carriers to ensure safety during passage.
Air Transportation:
For time-sensitive orders or high-priority cast steel parts, especially vital components in precision industries, air transportation offers a rapid solution. Although characterized by higher costs, this method ensures swift delivery. However, there are limitations regarding the size and weight of the items that can be transported.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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