| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are essential, serving as the foundational components that ensure the seamless efficiency and optimal operation of agricultural machinery. These crucial parts include engines, transmission systems, and tillage devices, specifically encompassing components like gearbox housings, plowshares, and harvester cutter shafts. To withstand the harshest conditions and meet the demanding requirements of impact resistance, wear resistance, and anti-corrosion, materials such as high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and specialized corrosion-resistant alloy materials are employed.
Our products adhere strictly to prestigious international standards, including ASTM, EN, and ISO, and have been certified by leading authorities such as CE and API. This ensures that our components are perfectly suited for diverse types of agricultural machinery, ranging from tractors to combine harvesters, and even seeders, providing reliability and performance across the board.
In line with the evolving trends towards agricultural intelligence and the need for lightweight machinery, our incorporation of precision casting processes combined with innovative materials like low-temperature steel (ZG10MnNiCu) has dramatically enhanced the durability and energy efficiency of these parts. Furthermore, this advancement facilitates customized, integrated designs, leading to reduced maintenance costs and improved operational efficiency.
As a pivotal element in the agricultural machinery industry chain, our top-tier casting parts play an instrumental role in driving the advancement of global agricultural mechanization and are key to promoting sustainable development, ensuring robust support for the future of agriculture worldwide.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of ingenuity and expertise in the realm of precision casting. With an impressive legacy stretching over three decades, this industry and trade integration powerhouse excels in the research, development, and production of precision casting parts, serving a diverse global market. Nestled in an expansive, state-of-the-art production facility spanning 47,000 square meters, including 10,000 square meters of premium workshops, the company boasts an astounding annual production capacity exceeding 30,000 tons. With a stronghold in more than 20 countries across Europe, America, and Asia, Starise Metal is a global leader, bringing cutting-edge solutions to the world.
Our History:
1. Founding Period (1995-1998):
In the bustling city of Pingdu, Qingdao, China, 1996 marked the inception of a remarkable journey for Starise Metal. This era saw the company pioneer high-quality precision casting solutions, focusing on agricultural machinery and automotive axles. Specializing in small-scale precision castings, Starise employed traditional yet innovative silica gel precision casting technology to craft products of exceptional quality.
2. Technological Accumulation and Expansion (1998-2014):
The dawn of 1998 heralded a new chapter as Starise embraced cutting-edge investment and sand casting technologies, empowering the production of medium to large-scale precision castings. The prestigious ISO9001 certification, achieved in 2006, was a testament to the unwavering quality of their products. Between 2009 and 2014, the company flourished by expanding facilities, introducing advanced production lines, and adopting efficient processes. This expansion enabled Starise to cater to the growing demands of diverse, multi-batch, and bespoke manufacturing requirements.
3. Brand Marketing (2016-2020):
2016 marked the onset of a brand renaissance for Starise, as it embarked on a journey to elevate its brand presence. Participation in esteemed domestic and international exhibitions bolstered brand recognition. By 2017, Starise had broadened its global footprint, forging enduring partnerships with international clients. The year 2020 saw the fruition of multiple patented innovations, enhancing product precision and quality, and underscoring Starise's commitment to excellence.
4. Technological Innovation and Sustainable Development (2018-2024):
With a keen eye on the future, 2018 saw Starise investing in a pioneering research and development hub dedicated to the exploration of novel materials and processes. The transformational year of 2019 brought forth an eco-friendly precision casting process, minimizing emissions and elevating surface and structural integrity of castings. In 2020, the company earned the distinguished title of a national high-tech enterprise, a testament to its relentless pursuit of innovation.
5. Intelligent Manufacturing and Future Vision:
Amidst the challenges of the 2019 global pandemic, Starise swiftly adapted, reinforcing its online presence and service capabilities to maintain robust growth. The strategic launch of the Intelligent Manufacturing Initiative in 2021 marked a pivotal shift towards automation and information technology, driving unparalleled efficiency and management prowess.
6. Looking Ahead:
Guided by an unwavering commitment to innovation-driven growth, Starise Metal is poised to ascend to the pinnacle of the precision casting industry on a global scale, continually redefining excellence and charting a course for a prosperous future.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Our robust wooden box packaging is ideally suited for cast steel parts of varying dimensions and weights, especially those hefty castings. These wooden boxes are crafted to offer superior compressive strength and protective qualities, shielding your precision parts from potential jostling and impacts during transit. Each cast steel component is meticulously encased in plastic film or oil paper before being securely nestled within the wooden box, stabilized by wooden wedges or foam cushioning to steadfastly prevent any internal motion.
Carton Packaging:
For smaller-sized cast steel parts, our carton packaging offers a lightweight and economically savvy option. Designed with a focus on strength and moisture resistance, these cartons ensure your parts are well-protected. We begin by enfolding each piece in protective plastic or bubble wrap before placing them in the carton. The interior is then filled with cushioning materials to inhibit any unwanted movement, safeguarding the contents with precision.
Pallet Packaging:
When it comes to large quantities of cast steel parts, pallet packaging emerges as the preferred method. Parts are arranged methodically on pallets, then secured using stretch film or strapping tape, ensuring ease of handling and transportation via forklifts. This method is particularly advantageous for parts with standardized specifications common in the agricultural and construction machinery sectors.
Road Transportation:
For efficient short-haul deliveries or modest shipments of cast steel parts, road transportation stands out as a premier choice. This option boasts unmatched flexibility and speed, delivering goods right to your customer’s doorstep. For oversized cast steel parts, specialized transport vehicles or large flatbed trucks ensure safe and seamless transport.
Railway Transportation:
Railway transportation shines in scenarios of lengthy journeys or substantial batches of cast steel parts. It's renowned for its expansive capacity, cost-effectiveness, and secure transit. However, logistics such as loading, unloading, and transshipment require consideration. Typically, cast steel parts are housed in containers or open wagons, ensuring their unwavering safety throughout the journey.
Waterway Transportation:
For cast steel parts destined for export or coastal locations, waterway transportation offers an economically sound solution. With its high-volume capacity and cost-efficiency, it's ideal, though slower. Special care is required to mitigate moisture and rust. Parts are generally moved in secure containers or bulk carriers, ensuring they reach their destination in pristine condition.
Air Transportation:
For time-sensitive orders or precision industry parts requiring rapid delivery, air transportation offers unparalleled speed. While it commands higher costs and imposes size and weight restrictions, it ensures timely, direct arrival, making it indispensable for critical components of high urgency.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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