| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery form the essential backbone for the seamless and efficient functioning of various agricultural systems. They encompass pivotal components like engines, transmission systems, and tillage devices, which include integral parts such as gearbox housings, robust plowshares, and the critical harvester cutter shafts. These parts are crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and special corrosion-resistant alloy materials. This ensures they meet the rigorous demands of impact, wear, and rust resistance, even in the most extreme operating environments.
Our products adhere strictly to international standards, including ASTM, EN, and ISO, and have achieved prestigious certifications such as CE and API. They are engineered to seamlessly fit into a diverse range of agricultural machinery, from tractors and combine harvesters to precision seeders.
In line with the advancing trends of agricultural intelligence and the drive towards lightweight solutions, our use of precision casting processes and innovative materials, including low-temperature steel ZG10MnNiCu, has markedly enhanced the durability and energy efficiency of these parts. This advancement supports the creation of customized and integrated designs, thereby significantly reducing maintenance costs.
Serving as a critical pillar in the agricultural machinery industry chain, our high-quality casting parts play a vital role in propelling the global shift towards mechanization, contributing significantly to sustainable agricultural development worldwide.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the field of precision casting, seamlessly blending industry expertise and global trade acumen. For over three decades, this distinguished enterprise has been at the forefront of innovation, proudly showcasing a state-of-the-art production facility sprawling across 47,000 square meters, inclusive of 10,000 square meters dedicated to top-tier production workshops. With an impressive annual capacity exceeding 30,000 tons, their precision cast steel parts are cherished by a diverse clientele spanning more than 20 countries across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the thriving city of Pingdu, Qingdao, China, the company embarked on a mission to provide exceptional precision casting solutions, catering primarily to the agricultural machinery and automotive axle sectors. This period marked the early adoption of traditional silica gel precision casting technology to produce high-caliber small-scale castings.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a new era with the introduction of advanced investment and sand casting technologies, empowering the company to create medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to their unwavering commitment to quality assurance. Between 2009 and 2014, the company experienced a remarkable expansion in its production capabilities, with the addition of cutting-edge production lines and refined casting methodologies, thus fulfilling the needs of multi-batch and bespoke manufacturing with finesse.
3. Brand Marketing (2016-2020):
In 2016, the company embarked on an ambitious journey of brand building, making a significant mark in both domestic and international industry exhibitions to elevate brand visibility. By 2017, they had successfully expanded their global footprint, forging enduring partnerships with international clientele. The year 2020 was a landmark, as the company pioneered multiple patented technologies, enhancing the precision and quality of their offerings.
4. Technological Innovation and Sustainable Development (2018-2024):
A bold investment in 2018 led to the creation of a cutting-edge R&D center dedicated to pioneering new materials and processes. By 2019, they had engineered an eco-friendly precision casting process that significantly minimized pollution while elevating the quality of castings by addressing both surface and internal defects. The national recognition as a high-tech enterprise in 2020 further solidified their reputation as leaders in technological innovation.
5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of 2019, the company astutely adapted its market approach, bolstering online marketing and service capabilities to ensure robust business continuity. The 2021 rollout of an intelligent manufacturing initiative marked a new chapter, integrating automation and IT solutions to boost production efficacy and management prowess.
6. Looking Ahead:
Starise Metal continues to champion its innovation-centric development ethos, earnestly striving to cement its stature as a vanguard in the global precision casting arena, pursuing excellence with unwavering dedication.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Our wooden box packaging is the quintessential choice for safeguarding cast steel parts of all sizes and weights, particularly accommodating larger components. These robust wooden boxes offer exceptional compressive strength and protective qualities, effectively preventing any potential squeezing or collision during transit. To ensure optimal protection, each cast steel part is initially wrapped in plastic film or oil paper before being securely placed within the wooden box. To further stabilize and protect the parts, wooden wedges or foam materials are expertly used to prevent any movement within the box.
Carton Packaging:
Carton packaging is the go-to option for smaller cast steel parts, offering a lightweight and cost-effective solution. However, it is crucial to ensure the carton’s strength and moisture resistance are up to standard. Each cast steel part is meticulously wrapped in protective plastic bags or bubble bags before being positioned inside the carton. To eliminate any risk of movement during transit, fillers are used to secure the parts firmly within the box, ensuring your components arrive in pristine condition.
Pallet Packaging:
Pallet packaging is the preferred method for mass-produced cast steel parts, providing an orderly and efficient means of transportation. The parts are deftly stacked and securely anchored on the pallet using stretch film or strapping tape. This arrangement not only facilitates easy handling and transportation by forklifts but is also ideal for cast steel parts with uniform specifications, commonly used in agricultural and construction machinery industries.
Road Transportation:
For short distances or smaller batches, road transportation offers unmatched flexibility and rapid delivery, straight to your desired location. This method is particularly advantageous for larger cast steel parts, which may necessitate the use of large flatbed trucks or specialized transport vehicles to ensure safe and efficient delivery.
Railway Transportation:
Optimized for long-distance and voluminous shipments, railway transportation boasts a large capacity, cost-effectiveness, and robust safety measures. Considerations are necessary for the loading, unloading, and transshipment processes. Cast steel parts are typically transported in secure containers or open wagons, guaranteeing their safety throughout the journey.
Waterway Transportation:
Perfect for exports or deliveries to coastal destinations, waterway transportation stands out for its large capacity and low-cost benefits. Although slower, careful attention to moisture and rust prevention ensures the integrity of your goods. Cast steel parts are reliably transported in containers or bulk carriers, safeguarding them against environmental exposure.
Air Transportation:
For time-sensitive orders or parts that demand swift delivery, air transportation is the superior choice. It offers unrivaled speed, making it ideal for key components in the precision industry. While the costs are higher and there are size and weight limitations, the assurance of rapid delivery makes air transport an invaluable option for urgent needs.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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