Square Casting with Precision Processing and Smooth Powder Coated Finish

Product Details
Customization: Available
After-sales Service: Customization
Warranty: 2 Years
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  • Square Casting with Precision Processing and Smooth Powder Coated Finish
  • Square Casting with Precision Processing and Smooth Powder Coated Finish
  • Square Casting with Precision Processing and Smooth Powder Coated Finish
  • Square Casting with Precision Processing and Smooth Powder Coated Finish
  • Square Casting with Precision Processing and Smooth Powder Coated Finish
  • Square Casting with Precision Processing and Smooth Powder Coated Finish
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Materials We Cast
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
M10
Material
Steel
Shape
Round
Certification
ISO, IATF 16949
Processing
Precision Casting
Surface Treatment
Powder Coated/Painting/Sandblasting
Surface Roughness
Ra0.8~Ra12.5
Pattern
Customization
Size
Standard and Non-Standard
Lead Time
20-30 Days
Heat Treatment
Quench and Temper
Transport Package
Customize
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Square Casting with Precision Processing and Smooth Powder Coated Finish

Product Description

Square Casting with Precision Processing and Smooth Powder Coated Finish

Name Size (mm) Unit Weight (kg) Remarks
Manhole Cover for Water Meter 400*600 Set 20 With frame
Manhole Cover for Water Meter 600*600 Set 40 With frame
Manhole Cover for Water Meter 630*1080 Set 90 With frame
Double-lid Water Meter Manhole Cover 400*600 Set 30 With frame
Double-lid Water Meter Manhole Cover 1000*500 Set 55 With frame
Double-lid Water Meter Manhole Cover 1300*480 Set 70 With frame
Double-lid Water Meter Manhole Cover 1500*450 Set 80 With frame
Single Grating 300*500 Piece 7 For greening and bathhouse use
Single Grating 400*600 Piece 15 For drainage ditch
Single Grating 400*600 Piece 20  
Single Grating 400*600 Piece 25  
Complete Set of Gratings 400*400 Set 22 For indoor installation under 10 tons
Complete Set of Gratings 400*600 Set 30
Complete Set of Gratings 400*700 Set 40
Complete Set of Gratings 450*750 Set 30
Complete Set of Gratings 450*750 Set 35
Complete Set of Gratings 450*750 Set 40
Complete Set of Gratings 450*750 Set 50
Complete Set of Gratings 450*750 Set 60
Complete Set of Gratings 700*700 Set 45
Complete Set of Gratings 700*1500 Set 75


Name Diameter (mm) Unit Weight (kg) Remarks
Round Manhole Cover 600 Set 30 The patterns and central characters of the manhole cover can be customized according to the user's needs, such as for sewage, rainwater, fire protection, water supply, etc.
Round Manhole Cover 600 Set 35
Round Manhole Cover 600 Set 60
Round Manhole Cover 625 Set 30
Round Manhole Cover 630 Set 30
Round Manhole Cover 640 Set 75
Round Manhole Cover 650 Set 35
Round Manhole Cover 650 Set 40
Round Manhole Cover 650 Set 70
Round Manhole Cover 670 Set 35
Round Manhole Cover 670 Set 40
Round Manhole Cover 680 Set 40
Round Manhole Cover 680 Set 60
Round Manhole Cover 680 Set 70
Round Manhole Cover 690 Set 50
Round Manhole Cover 700 Set 45
Round Manhole Cover 700 Set 50
Round Manhole Cover 700 Set 70
Round Manhole Cover 700 Set 75
Round Manhole Cover 740 Set 80
Round Manhole Cover 740 Set 85
Round Manhole Cover 740 Set 105
Round Manhole Cover 760 Set 120
Double - layer Round Manhole Cover 700 Set 60
Double - layer Round Manhole Cover 700 Set 70
Double - layer Round Manhole Cover 900 Set 100

Detailed Photos


Square Casting with Precision Processing and Smooth Powder Coated FinishWhisper-Quiet Design: Superior Anti-noise Feature
Our manhole cover and frame are expertly machined for a seamless fit, eliminating any unwanted noise and ensuring a quiet, serene environment.

Stay Secure with Our Robust Anti-slip Technology
Our manhole frames feature diamond-shaped block patterns and interconnected ring structures, enhanced with T-shaped protrusions to significantly boost friction. This design ensures optimal grip between the asphalt base and the frame, providing a secure, slip-resistant surface on auxiliary roads.

Precision Placement: Advanced Anti-displacement System
With anchor bolts securely fixing the manhole frame to the ground, our design prevents any misalignment during road roller operations, ensuring precise and standard construction practices are maintained throughout.

Enhanced Safety: Reliable Anti-falling Grid
Our innovative manhole cover features a built-in anti-falling grid, designed to protect against accidents by preventing falls if the cover is displaced, thereby safeguarding people and objects from harm.

Secure and Smart: Advanced Anti-theft Mechanism
Featuring an anti-theft hidden box and an opening folding plate beneath the manhole cover, our solution replaces traditional chains to effectively combat theft. This innovative approach also protects against rust from cavitation and water erosion, ensuring lasting durability.

Company Profile

Square Casting with Precision Processing and Smooth Powder Coated Finish

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of precision casting parts, seamlessly merging industry innovation with global trade prowess. With roots deeply planted over 30 years, this company exemplifies the perfect blend of technological advancement and steadfast dedication. Its sprawling modern production base spans an impressive 47,000 square meters, including 10,000 square meters of state-of-the-art production workshops. With an astounding annual output capacity exceeding 30,000 tons of precision cast steel parts, Qingdao Starise Metal has earned its place as a global leader, proudly exporting its high-quality products to over 20 countries and regions across Europe, America, and Asia.


Our History

1. Founding Period (1995-1998):
Founded in 1996 in the vibrant city of Pingdu, Qingdao, China, the company embarked on a mission to deliver premium precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During these formative years, Qingdao Starise Metal honed its craft by producing small-scale precision castings through the time-honored silica gel precision casting method.


2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a turning point as the company embraced cutting-edge investment casting and sand casting technologies, venturing into the production of medium and large-scale precision castings. By 2006, the company had achieved the prestigious ISO9001 certification, a testament to the unwavering quality and reliability of its products. The period between 2009 and 2014 saw a transformative expansion, with new production lines and efficient casting processes propelling the company forward, empowering it to cater to the diverse needs of multi-batch and customized product manufacturing.


3. Brand Marketing (2016-2020):
The dawn of 2016 marked the company's strategic pivot towards brand enhancement, avidly engaging in domestic and international industry exhibitions to bolster its brand presence. In 2017, a robust expansion into global markets ensued, fostering enduring partnerships with international clients. By 2020, innovation flourished with the development of numerous patented technologies, elevating product precision and quality to new heights.


4. Technological Innovation and Sustainable Development (2018-2024):
2018 heralded a new era, with the establishment of a dedicated research and development center focused on pioneering new materials and processes. In 2019, the company pioneered an eco-friendly precision casting process, significantly minimizing pollution emissions while enhancing casting quality. By 2020, Qingdao Starise Metal was lauded as a national high-tech enterprise, celebrating its remarkable strides in technological innovation.


5. Intelligent Manufacturing and Future Vision:
In 2019, faced with the global pandemic's challenges, the company demonstrated agility by swiftly redefining its market approach, amplifying online marketing and service proficiency to ensure continued growth. By 2021, it had unveiled an intelligent manufacturing initiative, seamlessly integrating automation and IT to elevate production efficiency and management acumen.


6. Looking Ahead:
Qingdao Starise Metal remains unwaveringly committed to its philosophy of innovation-driven growth, with an eye firmly set on achieving a vanguard position within the global precision casting industry.


Square Casting with Precision Processing and Smooth Powder Coated Finish


Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Certifications


Square Casting with Precision Processing and Smooth Powder Coated Finish

Packaging & Shipping

Square Casting with Precision Processing and Smooth Powder Coated Finish
Packaging

  1. Rust Prevention Treatment: To ensure unrivaled protection against rust, the surface of each cast steel part is expertly sprayed or coated with premium rust preventives. This meticulous treatment forms a robust anti-rust shield, offering impeccable defense against rust throughout both transportation and storage.
  2. Buffer Protection: For components particularly vulnerable to damage, we employ an array of protective buffer materials, including foam boards and sponges. These safeguards are meticulously wrapped around the parts, ensuring they remain unscathed from collision damage during transit.
  3. Outer Packaging: Our packaging solutions are designed with precision. Small cast steel parts are securely nestled within sturdy wooden boxes, complete with ample stuffing to prevent any movement. Large cast steel parts are expertly fixed using bespoke metal or wooden frames, and when necessary, container shipping is utilized to guarantee the utmost safety throughout the transportation process.

Shipping
  1. Logistics Selection: We have forged strategic alliances with several renowned logistics enterprises to enhance our service offerings. By aligning with customer needs and the specific nature of our goods, we offer an array of transportation solutions including road, rail, sea, and air freight, all meticulously chosen to ensure goods are delivered both promptly and securely.
  2. Delivery Timeliness: Our commitment to prompt delivery is unwavering. Standard orders are dispatched within 30 working days following successful product inspection. For urgent orders, we offer flexible negotiation options to expedite timelines, prioritizing both production and delivery processes for your convenience.
  3. Logistics Tracking: We offer a comprehensive real-time tracking service for your peace of mind. Customers are empowered to monitor the journey of their goods using either an order number or a specific logistics tracking number via our official website or partnered logistics platform, ensuring they remain informed of the current location and anticipated arrival of their shipment at all times.

FAQ

Square Casting with Precision Processing and Smooth Powder Coated Finish

1. Casting process optimization category
Q: How to solve the problem of cracking in thin-walled die-casting products?
A: Suggest controlling the proportion of recycled materials to ≤ 30%, calculating the mold retention time based on a wall thickness of 1mm/3s, controlling the ejection delay within 0.5-2 seconds, and optimizing the mold cooling system.

2. Equipment and operation category
Q: How to handle emergency situations when the injection head is stuck in the goose neck area?
A: After the equipment cools down, try rotating the hammer head. If it cannot be rotated, replace the driver cylinder; Long term solution: It is recommended to upgrade the material of the material pot and regularly clean impurities.

3. Q: Is there intermittent discharge during material feeding?
A: Check if the nozzle is blocked (the gray section indicates blockage), which can increase the nozzle temperature by 5-10 ºC, shorten the nozzle departure time by 0.1-0.2 seconds, and moderately reduce the flow rate of the fixed mold cooling water.

4. Materials and Surface Treatment
Q: Does the casting have pattern defects after anodizing?
A: Adjust the uniformity of injection oil spraying and optimize the high-speed injection switching position; Regularly check the copper ion concentration in the oxidation tank (recommended ≤ 20ppm)
5. Mold maintenance category
Q: What should I do if the mold frequently sticks to the material?
A: Comprehensive solution: Reduce pouring temperature by 20-30 ºC Use polymer release agent Polish the surface of the mold cavity (use with caution for nitriding molds) Optimize sprue design to reduce metal liquid flushing

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