Industy |
Sub-industry |
Material |
Process |
Features |
Technical advantages |
Construction machinery |
Excavator parts |
Carbon steel |
Lost wax casting |
Connecting parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Excavator parts |
Carbon steel |
Lost wax casting |
Structural parts |
Excavator parts |
Carbon steel |
Lost wax casting |
Structural parts |
Lost Wax Casting - A Timeless Craft: Immerse yourself in the timeless art of Lost Wax Casting. This traditional technique, renowned for its precision and versatility, ensures each piece is molded to perfection, meeting the bespoke needs of construction machinery.
Dimensional Accuracy - Precision Redefined: Our precision cast carbon steel parts boast remarkable dimensional accuracy, with tolerance grades ranging between CT6-CT9. This ensures exceptional stability and fidelity, meeting the stringent standards required for construction machinery components. The vaporization of patterns during pouring eliminates errors from pattern drawing and core setting, guaranteeing unmatched accuracy and excellence in every component.
Surface Quality - Flawless Finish: Revel in the superior surface quality of our castings, with an Ra value ranging from 6.3-12.5μm. The absence of parting surfaces enhances the aesthetic appeal, minimizing defects like flash and burrs. Perfect for components where visual appeal is paramount, these parts are ideal for exposed machinery elements that demand top-notch appearance standards.
Internal Quality - Excellence from Within: Our castings are crafted under negative pressure, optimizing the density and integrity of each piece. This method significantly reduces defects like air pockets and slag inclusions. Even in intricate castings with complex cavities, our process ensures precision in shape and dimension, making them ideal for the demanding structural components of construction machinery.
Qingdao Starise Metal Technology Co., Ltd. stands as a premier industry and trade integration enterprise, passionately dedicated to pioneering research and development, as well as the production and global trade of precision casting components. With the solid foundation of its own factory, this esteemed company has made an indelible mark on the industry for over three decades. Nestled in a modern, expansive production site that covers an impressive 47,000 square meters, including 10,000 square meters of high-standard production workshops, the company boasts an extraordinary annual production capacity exceeding 30,000 tons of precision-cast steel parts. Its acclaimed products are cherished around the globe, reaching over 20 countries and regions across Europe, America, and Asia.
Our History:
1. Founding Period (1996-1998):
In 1996, Qingdao Starise Metal Technology Co., Ltd. was born in the vibrant locale of Pingdu City, Qingdao, China. It embarked on its journey with a vision for excellence, focusing on delivering top-tier precision casting solutions tailored for the agricultural machinery and automotive axle sectors. In these formative years, the company adeptly manufactured small-scale precision castings using the time-honored silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
The dawn of 1998 marked a significant milestone as the company embraced cutting-edge investment casting and sand casting technologies, paving the way for the production of medium to large-scale precision castings. By 2006, the company proudly achieved ISO9001 certification, a testament to its unwavering commitment to quality and reliability. From 2009 to 2014, a period of dynamic growth ensued, as production facilities were significantly expanded, multiple new production lines were introduced, and efficient casting processes were adopted, thereby elevating production capacity to cater to the diverse needs of multi-batch and customized product manufacturing.
3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic journey to enhance its brand identity by actively engaging in prestigious domestic and international industry exhibitions, thereby amplifying brand recognition. By 2017, its international market presence flourished, forging long-lasting partnerships with esteemed overseas clients. By 2020, Qingdao Starise proudly unveiled multiple patented technologies, further refining product precision and elevating quality standards.
4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 heralded the establishment of a dedicated research and development center, spearheading the exploration of novel materials and processes. In 2019, an innovative environmentally friendly precision casting process was pioneered, significantly curtailing pollution emissions while enhancing the quality of surface and internal casting defects. In 2020, the company's groundbreaking achievements in technological innovation earned it the distinguished status of a national high-tech enterprise.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, Qingdao Starise adeptly pivoted its market strategy, fortifying online marketing and service capabilities to sustain robust business growth. In 2021, the company unveiled its intelligent manufacturing initiative, seamlessly integrating automation and information technology to boost production efficiency and management prowess.
6. Looking Ahead:
Guided by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is poised to achieve a leading position on the global stage of the precision casting industry.
Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
Material Grade/Designation |
ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235 |
QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1 |
ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450 |
06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL |
ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
|
Standard |
AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese |
Note |
Apart from the above materials, we can cast based on customers' specifications |
Transportation Precautions
Fixation and Protection:
To ensure the utmost safety during transit, it is crucial that cast steel parts are securely fixed and adequately protected, preventing any unwarranted movement or collision within the transport vehicle or cabin. Large cast steel components may necessitate the use of specially designed brackets and robust ropes for secure fixation. In contrast, smaller cast steel parts should be cushioned with ample fillers within their packaging, ensuring stability throughout their journey.
Transportation Route Planning:
Meticulous planning of the transportation route is imperative before embarking on the journey, considering critical elements such as road conditions, bridge load capacities, and tunnel heights to guarantee the seamless passage of the transport vehicle. For oversized or heavy cast steel parts, proactive communication with the road administration may be required. Acquire necessary transportation permits and coordinate essential escort measures to ensure a smooth and safe transit.
Transportation Insurance:
To mitigate any potential risks associated with the transportation of cast steel parts, procuring transportation insurance is strongly advised. When selecting this insurance, a comprehensive analysis based on factors such as the cargo's value, chosen transportation mode, and specific route should be conducted to determine the most suitable insurance plan, providing peace of mind throughout the journey.
Loading and Unloading Requirements:
The loading and unloading of cast steel parts demand the use of appropriate equipment, including forklifts and cranes, operated exclusively by skilled professionals. During these processes, it is paramount to prevent any potential collisions or damage to the cast steel parts while simultaneously ensuring the safety and stability of the equipment involved.
Packaging Forms
Wooden Box Packaging:
This packaging method is ideal for cast steel parts across a spectrum of sizes and weights, particularly for large components. Wooden boxes offer excellent compression resistance and protective properties, safeguarding the cast steel parts from compression and impact during transportation. Initially, the parts are wrapped in protective plastic film or oil paper, then securely placed in the wooden box. Wooden wedges or foam materials are utilized for firm fixation, preventing any internal movement within the box.
Carton Packaging:
Carton packaging presents a lightweight and cost-effective solution for smaller cast steel parts. However, attention must be paid to the carton’s strength and moisture resistance. Prior to packaging, the parts are wrapped in plastic or bubble bags and placed within the carton. Fillers are strategically added to prevent any internal shifting, maintaining the integrity of the parts during transit.
Pallet Packaging:
Pallet packaging is a favored choice for mass-produced cast steel parts. These parts are meticulously arranged on a pallet, then secured using stretch film or strapping tape, facilitating easy handling and transportation by forklifts. This method is particularly advantageous for cast steel parts in the agricultural and construction machinery sectors, where uniform specifications are prevalent.
1 Q: Where is your company located?
A: We are proudly based in the vibrant city of Qingdao, Shandong Province, China. Renowned for its iconic Tingdao Beer, Qingdao is eager to welcome your visit!
2 Q: Are you the manufacturer?
A: Indeed, we are a dedicated professional manufacturer specializing in metal castings. Our foundry excels at producing iron and steel castings, while also offering services in alloy parts casting and sourcing, ensuring a comprehensive solution for your needs.
3 Q: Which casting process is the best in your company?
A: We are experts in sand casting, lost wax casting, precision casting, and investment casting processes. Additionally, our capabilities extend to permanent mold casting, low-pressure casting, and die casting, offering a wide array of solutions to meet diverse requirements.
4 Q: Which material can you cast?
A: Our casting expertise encompasses a variety of materials, including cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze, and many others, ensuring versatility and adaptability to cater to your specific project needs.