Customer Designed Parts: Precision Casting with Customization Features

Product Details
Customization: Available
After-sales Service: on-Site
Warranty: 2 Years
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  • Customer Designed Parts: Precision Casting with Customization Features
  • Customer Designed Parts: Precision Casting with Customization Features
  • Customer Designed Parts: Precision Casting with Customization Features
  • Customer Designed Parts: Precision Casting with Customization Features
  • Customer Designed Parts: Precision Casting with Customization Features
  • Customer Designed Parts: Precision Casting with Customization Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Certifications
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
C12
Application
Architecture and Engineering
Certification
CE, ISO
Surface Treatment
Yes
Technics
Casting
Material
Steel
Type
Customer′s Demand
Processing
Precision Casting
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Shape
Customization
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, etc
Transport Package
Customize
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Customer Designed Parts: Precision Casting with Customization Features

Product Description

Industy Part name Material Process Features Technical advantages
Architecture and Engineering Fixing bracket Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Sleeve joint Carbon steel Lost wax casting Connecting parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Adjustment nut cover Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customer Designed Parts: Precision Casting with Customization FeaturesBegin your journey with us! Click here to send us your inquiry details and let's create something remarkable together!

Company Profile

Customer Designed Parts: Precision Casting with Customization Features

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of industry and trade integration, specializing in the dynamic sectors of research, development, production, and global trade of precision casting parts. With an unwavering commitment and over 30 years of experience, our esteemed enterprise harnesses the prowess of our state-of-the-art facility, spanning an impressive 47,000 square meters. This includes 10,000 square meters dedicated to high-standard production workshops, boasting an annual production capacity surpassing 30,000 tons of meticulously crafted precision cast steel parts. Our world-class products, celebrated for their quality and reliability, journey beyond borders, reaching over 20 countries and regions across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 in the vibrant city of Pingdu, Qingdao, China, our company embarked on a quest to deliver unparalleled precision casting solutions tailored for the agricultural machinery and automotive axle industries. During this seminal period, we specialized in crafting small-scale precision castings, utilizing the timeless precision of traditional silica gel casting technology.


2. Technological Accumulation and Expansion (1998-2014):
The dawn of 1998 marked a new era as we embraced the cutting-edge investment and sand casting technologies, paving the way for medium to large-scale precision castings. The triumph of obtaining ISO9001 certification in 2006 fortified our dedication to quality and reliability. From 2009 to 2014, we embarked on an expansive journey, augmenting our facilities, and incorporating new production lines alongside efficient casting processes, thereby amplifying our capacity to cater to the multifaceted demands of diverse, multi-batch, and custom production projects.


3. Brand Marketing (2016-2020):
Our brand's ascent began in 2016 as we prioritized brand elevation by vigorously showcasing our innovations at prestigious domestic and international industry exhibitions. This strategic endeavor significantly amplified our brand recognition. By 2017, our footprint expanded globally, forging enduring partnerships with overseas clientele. By 2020, our innovation journey bore fruit, as evidenced by the development of multiple patented technologies, which substantially enhanced our products' precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
In our relentless pursuit of excellence, 2018 marked the inception of our dedicated research and development center, a hub for exploring avant-garde materials and processes. Our 2019 milestone was the creation of an eco-friendly precision casting process, which not only minimized pollution emissions but also elevated the quality of surface and internal cast defects. In 2020, our innovative spirit was officially honored with the designation of a national high-tech enterprise, celebrating our significant contributions to the field of technological innovation.


5. Intelligent Manufacturing and Future Vision:
The global pandemic of 2019 posed formidable challenges, to which we responded with agility by recalibrating our market strategies, bolstering online marketing and service capabilities to ensure sustained business growth. Our 2021 initiative in intelligent manufacturing was a quantum leap forward, merging automation with information technology to revolutionize production efficiency and management prowess.


6. Looking Ahead:
With an unwavering commitment to innovation-driven development, Starise Metal aspires to maintain and strengthen its vanguard position within the global precision casting industry, as we continue to design the future of precision casting.


Customer Designed Parts: Precision Casting with Customization Features

Certifications

Customer Designed Parts: Precision Casting with Customization Features



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Processing


Customer Designed Parts: Precision Casting with Customization Features

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

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Packaging & Shipping

Customer Designed Parts: Precision Casting with Customization FeaturesPackaging

  1. Rust Prevention Treatment: Our premium rust prevention methods ensure that the surface of the cast steel parts is expertly sprayed or coated with top-tier anti-corrosive solutions. This process creates a robust and dense protective barrier, effectively guarding against rust throughout transportation and storage.
  2. Buffer Protection: To safeguard parts vulnerable to impacts, we employ superior buffer materials such as foam boards and sponges. These materials skillfully wrap the items, providing a cushion that significantly reduces the risk of collision damage during transit.
  3. Outer Packaging: Our packaging solutions are tailored for durability and safety. Small cast steel parts are securely enclosed in rugged wooden boxes, with internal cushioning to prevent movement. Larger parts benefit from bespoke securing solutions using metal or wooden frames, and, when necessary, we utilize container transportation to ensure maximum protection during delivery.

Customer Designed Parts: Precision Casting with Customization Features
Shipping

  1. Logistics Selection: With strategic partnerships with esteemed logistics companies, we offer an array of transportation options tailored to meet your needs. Whether it’s road, rail, sea, or air freight, we ensure your goods are delivered safely and promptly, adapting to both customer requirements and the unique characteristics of the shipment.
  2. Delivery Timeliness: Standard orders are efficiently dispatched within 30 working days post-inspection. For urgent requests, we prioritize production and delivery processes, negotiating shorter timelines to meet your deadlines without compromising on quality.
  3. Logistics Tracking: Our state-of-the-art real-time tracking service keeps you informed every step of the way. Access the current status of your shipment using the order or tracking number, either on our official website or through our trusted logistics partners, ensuring you know the location and estimated arrival time at any moment.

FAQ

Customer Designed Parts: Precision Casting with Customization Features

1. Q: What type of tooling is required for steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.

2. Q: What general tolerances can we meet for a steel casting part?

A: For steel investment castings, we can reach general tolerances ISO 8062 CT5-CT6. And for smaller precision parts, ISO 8062 CT4 can be available.

3. Q: What is the typical surface finish after steel casting?

A: General surface finish after steel casting process can be around Ra6.3. There are several factors that may affect the surface roughness of stainless steel castings, for example, the precison of casting mold, the surface quality of wax patterns, and the coating material, etc.

4. Q: Is small quantity acceptable for stainless steel castings in Starise foundry?

A: Yes, we do not have quantity limitation for stainless steel castings, even if a trial order with small quantity, it is also acceptable. Besides, we can supply demands of large quantity order with annual capability of more than 10,000t.

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