Customization of Precision Casting for Unique Customer Designed Products

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization of Precision Casting for Unique Customer Designed Products
  • Customization of Precision Casting for Unique Customer Designed Products
  • Customization of Precision Casting for Unique Customer Designed Products
  • Customization of Precision Casting for Unique Customer Designed Products
  • Customization of Precision Casting for Unique Customer Designed Products
  • Customization of Precision Casting for Unique Customer Designed Products
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization of Precision Casting for Unique Customer Designed Products

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization of Precision Casting for Unique Customer Designed Products
These casting parts are the essential lifeblood of agricultural machinery, ensuring smooth and efficient operations across the board. Vital components such as engines, transmission systems, and tillage devices rely heavily on the strength and durability of precision cast parts like gearbox housings, plowshares, and harvester cutter shafts. Fabricated from high-performance materials including high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and state-of-the-art corrosion-resistant alloys, these parts are crafted to thrive in the harshest environments, offering unparalleled impact resistance, wear endurance, and unrivaled rust protection.

Our products adhere to the highest echelons of international standards, such as ASTM, EN, and ISO, and are bolstered by esteemed certifications including CE and API. They are meticulously designed to enhance the performance and functionality of a diverse array of agricultural machinery, encompassing everything from tractors and combine harvesters to seeders, ensuring peak productivity and efficiency.

By embracing the forefront of agricultural innovation, our cutting-edge precision casting processes and groundbreaking materials, such as the low-temperature steel ZG10MnNiCu, significantly enhance the longevity and energy efficiency of critical parts. This visionary approach not only supports customization and seamless integration but also dramatically reduces maintenance costs, aligning perfectly with the global movement towards agricultural intelligence and lightweighting.

In the intricate fabric of the agricultural machinery industry, our first-rate casting parts are an indispensable thread, propelling the evolution of global agricultural mechanization and steadfastly supporting the pursuit of sustainable development.
Customization of Precision Casting for Unique Customer Designed Products

Company Profile

Customization of Precision Casting for Unique Customer Designed Products
Introducing Qingdao Starise Metal Technology Co., Ltd., an illustrious industry and trade integration enterprise renowned for its prowess in innovating, producing, and engaging in international trade of top-tier precision casting components. Backed by over three decades of industry mastery, this state-of-the-art production entity commands a sprawling facility over 47,000 square meters, inclusive of 10,000 square meters of cutting-edge production workshops. With unmatched expertise, it boasts an annual production capacity exceeding 30,000 tons of precision cast steel parts. Establishing an impressive global footprint, its influence extends to over 20 countries across Europe, America, and Asia, underscoring its formidable presence in the international market.

Our History:

1. Founding Period (1995-1998):
In the bustling industrial city of Pingdu, Qingdao, China, Starise Metal was founded in 1996, setting forth on a mission to provide exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this foundational phase, the company concentrated on crafting small-scale precision castings, leveraging traditional silica gel precision casting techniques, which delivered unmatched quality standards.


2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 heralded a new era as Starise Metal adopted pioneering investment and sand casting technologies, propelling the production of medium to large-scale precision castings. Its dedication to quality was exemplified by achieving ISO9001 certification in 2006. Between 2009 and 2014, the company embarked on a significant expansion journey, enhancing production capabilities, introducing numerous new production lines, and optimizing efficient casting processes to accommodate diverse, multi-batch, bespoke manufacturing requirements.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal launched a strategic brand-building campaign, actively partaking in both domestic and international industry exhibitions to amplify brand recognition. By 2017, the company solidified its global market presence, cultivating lasting relationships with international clientele. The expansion of its brand was further propelled by the development of several patented technologies by 2020, which significantly enhanced product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A visionary investment in 2018 marked the establishment of a research and development hub dedicated to innovating new materials and processes. The breakthrough year of 2019 saw the creation of an environmentally friendly precision casting process that not only minimized pollution but also improved the quality of surface and internal casting defects. In 2020, Starise Metal earned the prestigious designation as a national high-tech enterprise, solidifying its role as a forerunner in technological progress.


5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic in 2019, Starise Metal demonstrated remarkable agility by redefining its market strategy, bolstering online marketing and service delivery to maintain business momentum. By 2021, the company embraced intelligent manufacturing, seamlessly integrating automation and information technology to elevate production efficiency and achieve managerial excellence.


6. Looking Ahead:
Starise Metal continues to steadfastly adhere to an innovation-centric development ethos, aspiring to solidify its reputation as a global leader in the precision casting industry.


Customization of Precision Casting for Unique Customer Designed Products

Processing

Customization of Precision Casting for Unique Customer Designed Products

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization of Precision Casting for Unique Customer Designed Products

Packaging & Shipping

Customization of Precision Casting for Unique Customer Designed Products
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
Our robust rust prevention treatments, including high-quality anti-rust paint or oil, ensure your cast steel parts remain pristine during transit and storage. For parts exposed to harsh environments, like in the chemical and petroleum sectors, we provide specialized anti-corrosion coatings that significantly boost durability and longevity.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To ensure impeccable protection during transit, our innovative packaging utilizes superior cushioning materials such as foam plastics, sponges, and air cushion films. For highly sensitive or precision-engineered parts, we employ advanced multi-layer cushioning techniques, meticulously designed to absorb shocks and safeguard your products, ensuring they reach their destination in flawless condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

Our expertly crafted transportation routes guarantee smooth passage by evaluating road conditions, bridge capacities, and tunnel heights. For oversized or overweight parts, we engage closely with road authorities, acquire essential permits, and arrange for escort measures, ensuring an efficient and secure journey to any destination.
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Transportation Insurance: Securing Your Investments with Confidence
Protect your valuable investments with our comprehensive insurance solutions, tailored to your needs. We guide you through selecting the ideal coverage based on product value, transit mode, and route specifics, offering unmatched security for your cast steel parts against unexpected incidents.
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Loading and Unloading Requirements: Handling with Expertise and Care
Our loading and unloading processes are meticulously executed using advanced equipment such as forklifts and cranes, operated by highly trained professionals. We are committed to preventing collisions and preserving the integrity of your cast steel parts, while prioritizing safety and stability throughout the entire handling process.
Customization of Precision Casting for Unique Customer Designed Products

FAQ

Customization of Precision Casting for Unique Customer Designed Products1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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