Custom High Manganese Steel Plate for Enhanced Wear Resistance and Protection

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Excellent Mechanical Properties:
When railway transportation vehicles are on the move, they endure a myriad of complex forces including traction, braking, and vibration. Cast parts, crafted with precision in material choice and casting techniques, provide the necessary strength, toughness, and wear resistance. For instance, high-strength alloy steel couplers are engineered to withstand immense pulling and impact forces during connection and operation, thus guaranteeing the train's safe and reliable journey.

2.Adaptability to Complex Shapes:
Some components in railway transportation feature intricate configurations, like bogie frames and gearboxes, which challenge conventional methods. The casting process is adept at producing parts with such complexity, meeting specific structural and functional demands of railway transportation. For example, bogie frames can be precisely engineered with internal reinforcing ribs and cavities through casting, achieving weight reduction without sacrificing strength.

3.High Dimensional Accuracy: With advancements in casting technologies, including precision and lost foam casting, railway transportation cast parts achieve remarkable dimensional accuracy, minimizing machining needs and enhancing production efficiency while cutting costs. Precision casting ensures that key components like brake discs meet the stringent dimensional and surface quality requirements essential for optimal braking performance.

4.High Material Utilization Rate: Compared to machining, casting excels in material utilization for complex parts, significantly reducing waste. By refining casting processes and mold designs, material utilization is further optimized, lowering production costs.

5.High Batch Production Efficiency: In the railway transportation sector, where component demand is substantial, casting is ideal for batch production. Once molds are crafted, large quantities of identical parts can be produced swiftly and efficiently, catering to the construction and operational needs of railway transportation.

6.Good Corrosion Resistance: Within the railway transportationenvironment, components face corrosive challenges like humidity and salt spray. Through expert selection of casting materials and surface treatments, parts achieve superior corrosion resistance, prolonging their lifespan. For instance, applying anti-corrosion coatings to exposed cast parts significantly enhances their durability against harsh elements.

7.Strong Customizability: Tailored to the diverse needs of railway transportation projects and vehicle designs, cast parts are customizable from material choice to shape and structure, ensuring they meet specific conditions and performance criteria for each unique application.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Established in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its journey in 1996. The company set its sights on delivering top-tier precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This period was marked by the production of meticulously crafted small-scale precision castings, utilizing the time-honored silica gel precision casting technology, setting a solid foundation for future growth.

2. Technological Accumulation and Expansion (1998-2014):
In a groundbreaking move in 1998, the company embraced advanced investment and sand casting technologies, driving its capabilities to produce both medium and large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to its unwavering commitment to quality and reliability. The years from 2009 to 2014 were transformative, with a significant expansion of production facilities, the addition of cutting-edge production lines, and the adoption of highly efficient casting processes. These advancements empowered the company to meet the growing demands for diverse, multi-batch, and customized manufacturing solutions.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a vigorous brand-building journey, actively participating in prestigious domestic and international industry exhibitions to elevate brand recognition. The following year, it boldly expanded its global footprint, forging long-term cooperative alliances with overseas partners. By 2020, the company had not only strengthened its market presence but also achieved remarkable technological strides with multiple patented innovations, elevating product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
A visionary leap in 2018 saw the establishment of a dedicated R&D center focused on pioneering new materials and processes. This initiative bore fruit in 2019 with the development of an eco-friendly precision casting process, dramatically reducing emission levels while enhancing the quality of surface finishes and minimizing internal casting defects. Gaining recognition as a national high-tech enterprise in 2020 was a significant milestone, celebrating the company's prowess in technological innovation.

5. Intelligent Manufacturing and Future Vision:
Adapting swiftly to the global pandemic challenges of 2019, the company recalibrated its market approach, boosting online marketing and service capabilities to sustain business growth. The launch of an intelligent manufacturing initiative in 2021 integrated automation and information technology, setting a new benchmark in production efficiency and management excellence.

6. Looking Ahead:
Starise Metal is unwavering in its commitment to an innovation-driven development strategy, poised to secure its place at the forefront of the global precision casting industry, continually pushing the boundaries of excellence.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For quick and efficient delivery of short-distance shipments or smaller batches of our superior cast steel parts, road transportation emerges as an ideal choice. This method offers unparalleled flexibility and remarkable speed, ensuring that products reach the customer's doorstep seamlessly. When it comes to transporting larger steel castings, specialized vehicles like expansive flatbed trucks or custom transport vehicles ensure safe and secure delivery every time.

Railway Transportation:
When dealing with the long-haul or large-scale dispatches of our cast steel masterpieces, railway transportation stands out as a formidable option. Boasting substantial capacity, cost-effectiveness, and an exceptional safety record, it excels in delivering products over great distances. Typically, our steel treasures are encased within containers or open wagons to guarantee their pristine arrival, with special attention to loading, unloading, and transshipment processes to maintain quality throughout the journey.

Waterway Transportation:
For global exports or shipments destined for coastal regions, waterway transportation offers an economically savvy solution. With its impressive capacity and attractive cost benefits, it facilitates large-scale movement of goods. However, mindful of its leisurely pace, we take diligent care to safeguard against moisture and rust, typically using containers or bulk carriers to cradle our cast steel parts, ensuring they remain in perfect condition upon arrival.

Air Transportation:
Crafted for those moments when time is of the essence, air transportation takes flight to meet urgent demands for critical steel components. medical industry, where rapid delivery is paramount. While offering unmatched speed, it comes with premium costs and certain limitations regarding size and weight, making it the perfect choice for swift and specialized delivery needs.

Wooden Box Packaging:
Our robust cast steel parts, from modest to mammoth, find their sanctuary within wooden box packaging. This method boasts exceptional compressive strength and protective capabilities, shielding components from external pressure and impacts. Commencing with a snug wrap of plastic film or oil paper, each piece is then nestled within its wooden fortress, where wooden wedges or foam inserts secure it in place, preventing any movement during transit.

Carton Packaging:
Ideal for smaller cast steel parts, carton packaging offers a lightweight, cost-effective solution. Ensuring durability against pressure and moisture, each piece is carefully encased in plastic or bubble wrap before finding its home in a sturdy carton. Fillers stabilize the contents, preventing any internal movement, thus ensuring the safe arrival of our precision-crafted parts.

Pallet Packaging:
Our mass-produced cast steel components are seamlessly organized using pallet packaging. Neatly stacked and secured with stretch film or strapping tape, this method is designed for efficient forklift handling and transport. Especially suitable for uniform components in industries like agricultural and construction machinery, pallet packaging ensures orderly and efficient logistics management.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.