Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
  • Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
  • Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
  • Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
  • Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
  • Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
Casting parts for agricultural machinery are absolutely indispensable, forming the backbone of seamless and robust machinery operations. These components are crucial, covering essential elements like engines, transmission systems, and tillage devices, including integral items such as gearbox housings, plowshares, and harvester cutter shafts. By utilizing high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, we ensure our products meet stringent demands for impact resistance, wear resistance, and anti-rust capabilities, even in the most challenging and extreme operational environments.

Our meticulously crafted products are designed to uphold the highest international standards, including ASTM, EN, and ISO. They carry certifications like CE and API, epitomizing the quality and reliability our customers expect. These precision casting parts are ideal for a wide array of agricultural machinery, such as tractors, combine harvesters, and seeders, providing versatile and dependable performance across various applications.

Aligned with the evolving trends of agricultural intelligence and lightweighting, we lead the way with our precision casting processes and the integration of advanced new materials like low-temperature steel ZG10MnNiCu. This innovative approach significantly enhances the longevity and energy efficiency of our components. It also fosters creativity in customized and integrated designs, effectively minimizing maintenance costs and elevating the overall user experience to new heights.

In the agricultural machinery industry chain, high-quality casting parts are vital, acting as essential support for advancing global agricultural mechanization and fostering sustainable development. These components play a pivotal role in propelling the industry forward, contributing significantly to its growth and evolution in a world that increasingly focuses on sustainable practices.
Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

Company Profile

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
Qingdao Starise Metal Technology Co., Ltd. is a trailblazer in seamlessly merging industry and trade, excelling in pioneering research, development, and the worldwide distribution of precision casting parts. With a legacy of over 30 years of mastery, Starise Metal operates a cutting-edge production facility spread over 47,000 square meters, featuring a meticulously crafted 10,000-square-meter high-standard workshop. Our impressive annual output exceeds 30,000 tons of precision cast steel parts, a testament to our dedication to quality and innovation. Revered across more than 20 countries and regions, including Europe, America, and Asia, our products embody reliable excellence.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. began its journey by crafting exclusive precision casting solutions for the agricultural machinery and automotive axle industries. During these formative years, we excelled in producing intricate precision castings using traditional silica gel casting technology, setting the foundation for future innovation.


2. Technological Accumulation and Expansion (1998-2014):
In 1998, our adoption of state-of-the-art investment and sand casting technologies propelled us to produce medium and large-scale precision castings. The acquisition of ISO9001 certification in 2006 underscored our unwavering commitment to quality excellence. Between 2009 and 2014, we undertook significant expansion, introducing new production lines and refining casting processes to cater to the diverse demands for multi-batch, customized manufacturing.


3. Brand Marketing (2016-2020):
By 2016, Starise Metal embarked on an ambitious brand enhancement journey, marked by active participation in high-profile domestic and international industry exhibitions, elevating our brand presence. In 2017, we solidified our global market position, forging enduring partnerships with international clientele. By 2020, the development of multiple patented technologies enhanced our product precision and quality, further cementing our reputation for excellence.


4. Technological Innovation and Sustainable Development (2018-2024):
With the establishment of a cutting-edge R&D center in 2018, we embarked on an exploration of innovative materials and processes. Our pioneering eco-friendly precision casting process, launched in 2019, significantly reduced production emissions and elevated casting quality. Recognized as a national high-tech enterprise in 2020, our technological innovations are acclaimed as benchmarks in the industry.


5. Intelligent Manufacturing and Future Vision:
In response to the 2019 global pandemic, we promptly adapted our market strategies, enhancing online marketing and service capabilities to ensure continuous growth. The initiation of our intelligent manufacturing program in 2021 integrated cutting-edge automation and information technology, boosting production efficiency and management effectiveness.


6. Looking Ahead:
Starise Metal remains unwavering in its commitment to an innovation-driven development ethos, relentlessly pursuing excellence to secure a leading role in the global precision casting industry.


Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

Processing

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

Packaging & Shipping

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes
Packaging

Rust Prevention Treatment:
To ensure our cast steel parts maintain their integrity and extend their lifespan, we implement top-tier rust prevention methods. These techniques may incorporate the application of advanced anti-rust paint or the careful use of rust-inhibiting oils. Such protective measures are essential for safeguarding parts during transit and storage. For components heading into aggressive and corrosive environments, such as those in chemical or petroleum industries, we may apply specialized anti-corrosion coatings, offering an additional layer of durability and protection.

Cushioning Packaging:
To guarantee utmost safety and avert any potential impact damage during transit, our packaging strategy involves the use of robust cushioning materials. This includes premium foam plastics, durable sponges, and cutting-edge air cushion films. Precision cast steel parts, especially those adhering to strict precision standards in industries demanding immediate precision or rapid delivery, are wrapped in multi-layered cushioning. This comprehensive approach ensures their stability and maintains their impeccable condition throughout the transportation journey.

Shipping

Transportation Route Planning:

Strategic route planning is of utmost importance before initiating any transportation mission. This involves a thorough examination of road conditions, bridge load capacities, and tunnel clearances to guarantee the smooth passage of our transport vehicles. In situations involving particularly large or heavyweight cast steel parts, we might need to liaise with road authorities in advance. This ensures that all necessary transportation permits are acquired, and any required escort measures are put in place, paving the way for a safe and efficient delivery process.
·
Transportation Insurance:
To protect against unexpected transport risks, securing comprehensive transportation insurance for our valuable cast steel parts is strongly recommended. When selecting the ideal insurance plan, it's vital to consider a range of factors such as the intrinsic value of the goods, the selected mode of transport, and the specific route to be taken. This thorough approach ensures a custom-fit insurance solution is chosen, providing peace of mind and financial protection throughout the transportation journey.
·
Loading and Unloading Requirements:
The secure and efficient loading and unloading of cast steel parts necessitate the use of specialized equipment, including advanced forklifts and cranes, operated by skilled professionals. Throughout this critical process, meticulous care is taken to prevent any collisions or damage to the parts, while also ensuring the safety and stability of the equipment itself, ensuring a seamless and secure operation from beginning to end.
Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes

FAQ

Tailored Carbon Steel Solutions with Precision Casting and Custom Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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