Alloy High Manganese Steel Plate with Advanced Coated Sand Technology

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a distinguished industry leader with a keen focus on the seamless integration of research and development, production, and international trade of precision casting components. With over three decades of profound expertise, Starise Metal thrives through its expansive 47,000 square meter production facility, which includes 10,000 square meters dedicated to high-standard manufacturing workshops. The company proudly boasts an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. These high-caliber products reach a vast global clientele, spanning more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In 1996, in the heart of Pingdu City, Qingdao, China, our journey began. Qingdao Starise Metal Technology Co., Ltd. set its sights on delivering unparalleled precision casting solutions, with a strong emphasis on the agricultural machinery and automotive axle industries. Initially, our prowess lay in crafting small-scale precision castings through the traditional silica gel precision casting method, setting a foundation for quality and reliability.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal moment came in 1998 when we embraced advanced investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Our commitment to quality was further solidified in 2006 with the acquisition of ISO9001 certification, marking our casting products with a seal of consistent reliability. From 2009 to 2014, we embarked on an ambitious expansion, augmenting production facilities, introducing new production lines, and optimizing casting processes. This expansion empowered us to adeptly cater to the needs of diverse, multi-batch, and bespoke product manufacturing.

3. Brand Marketing (2016-2020):
In 2016, we embarked on an exciting brand enhancement journey, actively participating in prestigious domestic and international industry exhibitions to bolster our brand's stature. Our strategic outreach in 2017 saw us solidify our global presence and cultivate enduring partnerships with international clients. By 2020, we celebrated the development of several patented technologies, further amplifying our product's precision and quality, establishing us as a trusted name in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 marked our foray into advanced research and development, focusing on innovative materials and processes. Our commitment to sustainability bore fruit in 2019 with the advent of a groundbreaking environmentally friendly precision casting process, drastically reducing pollution while enhancing surface and internal casting quality. In 2020, our strides in technological innovation were nationally recognized as we earned the prestigious title of a national high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
In response to the unprecedented challenges of the 2019 global pandemic, we swiftly recalibrated our market strategy, enhancing our digital marketing and service framework to ensure seamless business continuity. Our 2021 initiative heralded the dawn of intelligent manufacturing, seamlessly blending automation with cutting-edge information technology to elevate production efficiency and management prowess.

6. Looking Ahead:
Starise Metal is steadfast in its pursuit of innovation-driven growth, poised to carve out a leading niche in the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: Ideal for securely transporting cast steel parts of varying sizes and weights, particularly those that are large. Wooden boxes provide excellent compressive strength and protective qualities, effectively safeguarding your cast steel parts from being squeezed or damaged during transit. During the packaging process, each cast steel part is meticulously wrapped with plastic film or oil paper before being carefully placed into the wooden box. To ensure stability, wooden wedges or foam materials are strategically used to prevent any movement inside the box.
  • Carton Packaging: For smaller cast steel parts, carton packaging offers a practical solution. This method is both lightweight and cost-efficient, though attention must be given to the carton’s strength and moisture resistance. Each part is thoughtfully wrapped with protective plastic bags or bubble wrap, then placed inside the carton. To avoid movement during transit, fillers are used to cushion and secure the parts within the carton.
  • Pallet Packaging: A preferred option for large quantities of cast steel parts, pallet packaging provides an organized and efficient way to handle and transport goods. Parts are systematically stacked on pallets and secured with stretch film or strapping tape, facilitating easy transportation by forklifts. This method is especially suitable for parts with consistent specifications in the agricultural and construction machinery sectors.

Shipping

• Selection of Mode
  • Road Transportation: For efficient short-distance transportation or smaller batches, road transportation stands out as a flexible and speedy option. It allows for seamless delivery directly to the customer’s specified location. When dealing with larger cast steel parts, special vehicles such as large flatbed trucks may be utilized to ensure safe and efficient transport.
  • Railway Transportation: When undertaking long-distance journeys or transporting larger batches, railway transportation emerges as a cost-effective and safe alternative. It accommodates large volumes with ease, though logistics for loading, unloading, and transshipment need consideration. By utilizing containers or open wagons, we ensure the safe transit of your cast steel parts across vast distances.
  • Waterway Transportation: For exports or shipments to coastal destinations, waterway transportation offers an economical solution. With its capacity for large volumes at low costs, it’s ideal for these scenarios, though slower transit times are expected. Vigilant measures are taken against moisture and rust, ensuring your cast steel parts remain pristine, typically transported in containers or bulk carriers.
  • Air Transportation: For time-sensitive orders or pivotal components, air transportation provides unmatched speed. It’s perfect for urgent deliveries, albeit at a premium cost, with specific size and weight limitations. This service aligns with high-priority demands, ensuring rapid transit to meet critical timelines.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.