Metal Casting with Precision Casting and Ra0.8 to Ra12.5 Surface Finish

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic and continually advancing world of modern agriculture, our precision-engineered casting parts for agricultural machinery are your ultimate gateway to achieving unmatched efficiency and steadfast reliability. Embrace the forefront of innovation with our expertly crafted solutions, meticulously designed to elevate your machinery's performance to new heights.


Agricultural machinery covers a vast spectrum, from tractors that effortlessly traverse expansive fields, to harvesters that efficiently gather abundant crops. Our seeders ensure precision in planting, while tillage machines expertly prepare the soil. For each of these crucial machinery types, our meticulously tailored casting solutions offer unparalleled performance and reliability.

Our extensive array of casting processes includes sand casting, renowned for its ability to produce large, intricate components, alongside precision casting, which guarantees exceptional accuracy and superior surface finishes. These advanced techniques are complemented by our selection of premium materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring unparalleled durability and robustness.


For tractors, we expertly cast essential components such as engine blocks, transmission cases, and axles with unmatched precision. In the realm of harvesters, our meticulously engineered cutting blades, threshing drums, and conveyor parts ensure seamless and flawless operation. Seeders depend on our precision metering devices, while our robust plowshares and cultivator teeth significantly enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control measures at every stage, from thorough raw material inspection to comprehensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures every casting part not only meets but surpasses international standards like ISO and ASTM.


Driven by an unwavering commitment to excellence and deep industry expertise, our casting parts have become the trusted global choice for farmers and manufacturers alike. Partner with us and discover firsthand how our cutting-edge casting technology and unwavering quality can elevate your agricultural operations to unprecedented heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a sterling example of industry prowess and seamless trade integration, spearheading innovation in the research, development, production, and global trade of precision casting parts. With a legacy that extends over thirty years, our dedication is embodied in a state-of-the-art production facility sprawling over 47,000 square meters, including 10,000 square meters of high-standard workshops. Our impressive annual production capability exceeds 30,000 tons of precision cast steel parts, proudly serving over 20 countries across Europe, America, Asia, and other regions with our world-class exports.

Our History:

1. Founding Period (1996-1998):
Our visionary journey began in 1996 in Pingdu City, Qingdao, China, driven by a mission to deliver outstanding precision casting solutions tailored to the agricultural machinery and automotive axle sectors. This initial phase focused on producing small-scale precision castings using time-honored silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we experienced a technological leap forward by adopting sophisticated investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 validated our steadfast commitment to quality. Between 2009 and 2014, we embarked upon ambitious expansions, upgrading our facilities, refining production lines, and integrating cutting-edge casting processes to address the diverse, multi-batch, and customized manufacturing demands.

3. Brand Marketing (2016-2020):
The transformative year of 2016 marked our brand's renaissance, as we engaged in esteemed domestic and international exhibitions to amplify our brand's prestige. By 2017, we had expanded our global reach, fostering enduring alliances with international partners. Our commitment to innovation bore fruit in 2020 with the acquisition of multiple patented technologies, significantly elevating product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on an ambitious journey by establishing an R&D center dedicated to pioneering new materials and processes. Our 2019 eco-friendly precision casting innovation substantially reduced environmental impact while enhancing casting quality. Our designation as a national high-tech enterprise in 2020 officially recognized our exceptional technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we adeptly navigated the global pandemic by strategically enhancing our market approach to bolster online marketing and service capabilities, ensuring sustained business growth. Our 2021 foray into intelligent manufacturing seamlessly merges automation with information technology, significantly boosting production efficiency and managerial acumen.

6. Looking Ahead:
Fueled by a relentless commitment to innovation-driven progress, Qingdao Starise Metal Technology Co., Ltd. is poised to ascend to the pinnacle of the global precision casting industry, ready to shape the future with a visionary perspective.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., we elevate rust prevention to an art form. Our premium rust inhibitors craft a formidable anti-rust film over our cast steel parts, ensuring unparalleled rust resistance throughout transit and storage. Your precision cast components will arrive in pristine condition, retaining their exceptional quality upon delivery.
2. Buffer Protection: Recognizing the vulnerability of certain components to impacts, we envelop them in high-caliber buffer materials like foam boards and sponges. This vigilant cushioning absorbs shocks from transportation, acting as a steadfast guardian that guarantees each piece reaches you in immaculate condition.
3. Outer Packaging: We meticulously secure small cast steel parts in robust wooden boxes, perfectly snug and filled to avert any movement. Larger items are afforded custom-built metal or wooden framing, with container shipping as necessary. This tailored packaging approach ensures that your goods remain safe and sound throughout their journey.

Shipping

1. Logistics Selection: Our collaboration with top-tier logistics partners is a testament to our commitment to efficiency and reliability. By carefully analyzing customer needs and product specifics, we select the optimal transport mode—road, rail, sea, or air—ensuring swift and secure delivery of your orders.
2. Delivery Timeliness: We are committed to punctuality, promising dispatch of standard orders within 30 working days post-production and inspection. For urgent needs, our flexible expedited delivery options adjust manufacturing and logistics timelines to guarantee your deadlines are not just met, but exceeded.
3. Logistics Tracking: With our cutting-edge real-time tracking service, peace of mind comes standard. Whether via our website or our logistics partner's platform, monitoring your shipment is effortless. Simply use your order or tracking number to stay informed of your package's journey and anticipated arrival.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.