| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the backbone of efficient agricultural operations. They encompass crucial components like engines, transmission systems, and tillage devices. These include essential parts such as gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are engineered to withstand impact, resist wear, and combat rust, ensuring peak performance even in the most challenging environments.
Adhering to stringent international standards such as ASTM, EN, and ISO, and boasting certifications including CE and API, these products are versatile and suitable for a wide range of agricultural machinery. Whether for tractors, combine harvesters, or seeders, they guarantee reliability and excellence.
In the era of agricultural intelligence and the push for lighter machinery, the use of precision casting processes and innovative materials like low-temperature steel ZG10MnNiCu has revolutionized the service life and energy efficiency of these components. This advancement also enables the creation of customized, integrated designs, significantly cutting down on maintenance costs.
As a pivotal element within the agricultural machinery industry chain, our high-quality casting parts are not just components but key contributors to the global leap towards advanced agricultural mechanization and sustainable development.
Qingdao Starise Metal Technology Co., Ltd. stands as a pioneering force in the realm of precision casting, seamlessly blending industry prowess with global trade acumen. For over three decades, this esteemed company has been at the forefront of innovation, deeply immersed in the development and production of cutting-edge precision casting parts. Anchored by a state-of-the-art production facility sprawling across 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops, Starise Metal boasts an impressive annual output exceeding 30,000 tons of precision cast steel parts. With a global footprint, their meticulously crafted products reach across more than 20 countries and regions in Europe, America, Asia, and beyond.
Our History:
1. Founding Period (1995-1998):
Since its inception in 1996 in the vibrant city of Pingdu, Qingdao, China, Starise Metal has been a beacon of excellence, initially directing its expertise towards precision casting solutions tailored for the agricultural machinery and automotive axle sectors. These early years were characterized by a focus on small-scale precision castings, crafted with the traditional finesse of silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
Embracing innovation, 1998 marked the introduction of advanced investment and sand casting technologies at Starise Metal, heralding a new era of medium to large-scale precision castings. The acquisition of ISO9001 certification in 2006 was a testament to the company's unwavering commitment to quality and reliability. Between 2009 and 2014, a significant transformation unfolded, with a vast expansion of production facilities, the addition of cutting-edge production lines, and the adoption of highly efficient casting processes designed to cater to the diverse needs of multi-batch and customized product manufacturing.
3. Brand Marketing (2016-2020):
In its pursuit of brand eminence, 2016 was a pivotal year as Starise Metal embarked on a journey of brand enhancement, actively participating in industry exhibitions both domestically and internationally. By 2017, the company had fortified its global market presence, establishing enduring partnerships with international clientele. The culmination of these efforts was evident by 2020, with the development of numerous patented technologies elevating product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
2018 ushered in a new chapter for Starise Metal with the establishment of a dedicated R&D center, focusing on pioneering new materials and processes. By 2019, the company had engineered an eco-friendly precision casting process that not only curbed pollution emissions but also significantly enhanced the quality of surface and internal casting features. The year 2020 further cemented Starise Metal’s reputation as a leader in innovation when it was recognized as a national high-tech enterprise.
5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of 2019, Starise Metal demonstrated resilience and adaptability, promptly revising its market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. This foresight paved the way for 2021's intelligent manufacturing initiative, a transformative venture integrating automation and information technology, poised to propel production efficiency and management capabilities to unprecedented levels.
6. Looking Ahead:
Driven by a steadfast commitment to innovation, Starise Metal is poised to continue its ascent, aspiring to secure a prominent stature within the global precision casting industry, steadfast in its mission to redefine benchmarks of excellence.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Expertly crafted to accommodate cast steel parts of varying sizes and weights, notably those that are particularly large, our wooden boxes deliver outstanding compressive and protective properties. They act as a shield against any squeezing and collision risks during transit. The packaging process involves a careful wrap of the cast steel parts with plastic film or oil paper, followed by their secure placement inside the sturdy wooden box. To ensure absolute firmness, wooden wedges or foam materials are strategically used, preventing any movement during transportation.
Carton Packaging:
Perfect for smaller cast steel parts, our carton packaging solution offers a lightweight and economical option. While ensuring cost-effectiveness, we prioritize the strength and moisture resistance of the cartons. The meticulous packaging involves wrapping the cast steel parts in protective plastic or bubble bags before placing them in the carton. To enhance stability and prevent any internal movement, fillers are utilized effectively.
Pallet Packaging:
Ideal for mass production scenarios, our pallet packaging method provides an organized and efficient solution for cast steel parts. Parts are methodically stacked on pallets and secured with stretch film or strapping tape, facilitating easy handling and transportation by forklifts. This method excels in scenarios involving uniform specifications of cast steel parts, commonly found in the agricultural and construction machinery sectors.
Road Transportation:
For short-range deliveries or smaller quantities of cast steel parts, road transportation shines as a highly flexible and swift option. Its adaptability allows for direct delivery to the customer's designated location. Transporting large cast steel parts may necessitate the use of large flatbed trucks or specialized transport vehicles, ensuring safe and efficient transit.
Railway Transportation:
When it comes to long-distance journeys and large-scale shipments of cast steel parts, railway transportation emerges as a formidable choice. Known for its substantial volume capacity and cost-effectiveness, it also offers safe transit. However, careful planning is essential for loading, unloading, and transshipment processes. Cast steel parts are typically transported in containers or open wagons, assuring their safety throughout the journey.
Waterway Transportation:
For cast steel parts destined for export or coastal regions, waterway transportation presents an economically viable solution. Renowned for its large cargo capacity and cost efficiency, it does come with a slower pace. Attention to moisture and rust prevention is crucial during these transits. The goods are generally moved in containers or bulk carriers, ensuring their integrity during the voyage.
Air Transportation:
For time-sensitive orders or critical cast steel parts in precision industries, air transportation is the preferred choice. Offering unmatched speed, it is ideal for urgent delivery needs, despite its higher cost and limitations on size and weight. This method ensures swift transit, catering perfectly to high-priority components.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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