Custom Shapes in Precision Casting with Tailored Customer Designed Elements

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Custom Shapes in Precision Casting with Tailored Customer Designed Elements
  • Custom Shapes in Precision Casting with Tailored Customer Designed Elements
  • Custom Shapes in Precision Casting with Tailored Customer Designed Elements
  • Custom Shapes in Precision Casting with Tailored Customer Designed Elements
  • Custom Shapes in Precision Casting with Tailored Customer Designed Elements
  • Custom Shapes in Precision Casting with Tailored Customer Designed Elements
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Custom Shapes in Precision Casting with Tailored Customer Designed Elements

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Custom Shapes in Precision Casting with Tailored Customer Designed Elements
These precision cast parts form the very core of agricultural machinery, ensuring that operations run smoothly and efficiently. Vital components, such as engines, transmission systems, and tillage devices, rely heavily on the strength and durability of precision cast parts like gearbox housings, plowshares, and harvester cutter shafts. Meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and state-of-the-art corrosion-resistant alloys, these components are engineered to perform exceptionally well even in the harshest conditions, offering unparalleled impact resistance, superior wear durability, and exceptional rust prevention.

Our products stand at the forefront of international quality benchmarks, adhering to stringent standards like ASTM, EN, and ISO, and are bolstered with esteemed certifications including CE and API. They are meticulously engineered to significantly enhance the functionality of a diverse array of agricultural machinery, ranging from tractors and combine harvesters to seeders.

Pioneering the future of agricultural innovation, our precision casting processes and groundbreaking materials, such as low-temperature steel ZG10MnNiCu, significantly boost the longevity and energy efficiency of parts. This visionary approach supports customization and seamless integration, remarkably reducing maintenance costs while aligning with the global trend towards agricultural intelligence and the pursuit of lightweight machinery.

In the intricate and ever-evolving tapestry of the agricultural machinery industry, our premium casting parts are an indispensable thread, propelling the advancement of global agricultural mechanization and fervently advocating for sustainable development.
Custom Shapes in Precision Casting with Tailored Customer Designed Elements

Company Profile

Custom Shapes in Precision Casting with Tailored Customer Designed Elements
Introducing Qingdao Starise Metal Technology Co., Ltd., a vibrant and forward-thinking enterprise that seamlessly integrates industry and trade in the realm of precision casting components. With a rich tapestry of over thirty years of industry expertise, Starise Metal operates a cutting-edge production facility sprawling across an impressive 47,000 square meters, including 10,000 square meters of high-standard production workshops tailored for excellence. Exhibiting unparalleled expertise, the company boasts an astounding annual capacity exceeding 30,000 tons of precision-cast steel marvels. Celebrated globally, its remarkable footprint spans more than 20 countries across Europe, America, and Asia, cementing its influential and robust presence in the international market.

Our History:

1. Founding Period (1995-1998):
Founded in 1996 in the industrious cityscape of Pingdu, Qingdao, China, Starise Metal embarked on an ambitious journey to provide unrivaled precision casting solutions for the agricultural machinery and automotive axle industries. This foundational era was characterized by the crafting of small-scale precision castings, utilizing the classical and revered silica gel precision casting methodologies to deliver a standard of quality that was nothing short of extraordinary.


2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal evolution as Starise Metal boldly adopted cutting-edge investment and sand casting technologies, laying the groundwork for the creation of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 served as a testament to its unwavering dedication to quality and reliability. Between 2009 and 2014, the company embraced a philosophy of expansion, significantly enhancing its production capabilities, unveiling multiple state-of-the-art production lines, and streamlining efficient casting processes designed to meet diverse, multi-batch, bespoke manufacturing demands with precision and finesse.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal ventured into a brand-building odyssey, actively engaging in an array of domestic and international industry exhibitions to significantly amplify brand awareness. By 2017, the company fortified its global market footprint, cultivating enduring relationships with overseas clientele. This expansive reach was furthered by the development of multiple patented technologies by 2020, significantly elevating product precision and unmatched quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A milestone investment in 2018 heralded the establishment of a pioneering research and development center dedicated to the innovation of new materials and processes. The year 2019 was distinguished by the advent of an environmentally friendly precision casting process that not only minimized pollution but also significantly enhanced the quality of surface and internal casting defects. In 2020, Starise Metal was officially recognized as a national high-tech enterprise, affirming its esteemed status as a frontrunner in technological innovation.


5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic in 2019, Starise Metal demonstrated remarkable agility by redefining its market strategy, bolstering online marketing and service delivery to sustain dynamic business growth. By 2021, the company embraced the era of intelligent manufacturing, seamlessly integrating automation and cutting-edge information technology to magnify production efficiency and elevate management excellence to new heights.


6. Looking Ahead:
Starise Metal remains unwavering in its commitment to an innovation-driven development philosophy, with a visionary aspiration to consolidate its position as a preeminent global leader in the precision casting industry.


Custom Shapes in Precision Casting with Tailored Customer Designed Elements

Processing

Custom Shapes in Precision Casting with Tailored Customer Designed Elements

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Custom Shapes in Precision Casting with Tailored Customer Designed Elements

Packaging & Shipping

Custom Shapes in Precision Casting with Tailored Customer Designed Elements
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To ensure your cast steel parts remain pristine during transit and storage, we employ comprehensive rust prevention treatments, using advanced anti-rust paints or oils. For components destined for harsh environments like chemical and petroleum sectors, our specialized anti-corrosion coatings deliver unmatched durability and prolonged life, safeguarding your investment.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To shield against transit-induced damage, our packaging incorporates high-grade cushioning materials such as foam plastics, sponges, and air cushion films, adeptly absorbing shocks. For items of precise precision or fragility, we implement intricate multi-layer cushioning techniques, ensuring their steadfast protection and pristine condition upon arrival, no matter the distance.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

We meticulously orchestrate transportation routes by analyzing road conditions, bridge capacities, and tunnel heights to guarantee smooth passage. For oversized or heavyweight parts, we collaborate with road authorities to procure necessary permits and arrange escort measures, ensuring a secure and efficient journey every step of the way.
·
Transportation Insurance: Securing Your Investments with Confidence
Alleviate transportation risks by selecting robust insurance coverage. We provide assistance in choosing optimal plans tailored to the product's value, transportation mode, and route, ensuring your cast steel parts are protected against unexpected occurrences, cementing your peace of mind.
·
Loading and Unloading Requirements: Handling with Expertise and Care
Our loading and unloading procedures are executed with precision, using equipment such as forklifts and cranes managed by seasoned professionals. We are committed to minimizing collisions, preserving the integrity of your cast steel parts, and upholding the safety and stability of our operations throughout every handling phase.
Custom Shapes in Precision Casting with Tailored Customer Designed Elements

FAQ

Custom Shapes in Precision Casting with Tailored Customer Designed Elements1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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