High Manganese Steel Plate with Coated Sand Casting for Durability

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Unmatched Mechanical Excellence:
When railway transportation vehicles embark on their journeys, they endure a myriad of complex forces, including traction, braking, and vibration. Our cast components rise to the challenge, boasting high strength, exceptional toughness, and outstanding wear resistance. By meticulously selecting superior materials and employing advanced casting techniques, we ensure that elements like high-strength alloy steel couplers withstand colossal pulling and impact forces during train operations, guaranteeing unmatched safety and reliability.

2.Exceptional Adaptability to Intricate Shapes:
Certain components within railway transportation possess intricate structures, such as the sophisticated frames of bogies and gearboxes, posing challenges for traditional manufacturing. Our casting process revolutionizes production, effortlessly shaping complex structures to meet unique design specifications and functional demands within railway transportation. For example, bogie frames can be precisely cast with internal reinforcing ribs and cavities, optimizing weight without compromising strength.

3.Superior Dimensional Precision: With the relentless advancement of casting technology, including precision and lost foam casting, railway transportation cast components achieve exceptional dimensional accuracy. This precision reduces the need for machining, boosts production efficiency, and lowers costs. Critical components, like brake discs, are crafted with precision casting to deliver the required dimensional accuracy and superior surface quality, fulfilling rigorous braking system standards.

4.Optimized Material Utilization: Our casting process outperforms traditional machining techniques in material efficiency for intricate components, significantly cutting down material waste. By refining casting processes and mold designs, we elevate material utilization rates while driving down production costs.

5.Exceptional Efficiency in High-Volume Production: In the railway transportation sector, where a vast number of components are essential, our casting process excels in batch production. Once the mold is crafted, we swiftly and efficiently produce large quantities of identical cast parts, seamlessly meeting the construction and operational demands within railway transportation.

6.Outstanding Corrosion Resistance: In the challenging environment of railway transportation, components face corrosive elements like humidity and salt spray. Through the strategic selection of casting materials and surface treatments, our parts boast remarkable corrosion resistance, extending their lifespan. Anti-corrosion coatings, applied to exposed cast parts, further enhance this protective barrier.

7. Tailored Customization Power: Tailored to various railway transportation projects and vehicle specifications, our cast parts offer bespoke design and production. From material selection to shape and structural nuances, we adapt to specific needs, ensuring optimal performance under diverse conditions and meeting stringent performance criteria.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
In 1996, nestled in the thriving industrial hub of Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. was born. During these foundational years, our focus was laser-sharp: to deliver top-tier precision casting solutions tailored for the agricultural machinery and automotive axle sectors. Our production was characterized by small-scale castings crafted with the traditional artistry of silica gel precision casting technology, setting the stage for an era of innovation.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a turning point as Qingdao Starise Metal embraced cutting-edge investment casting and sand casting technologies, paving the way for the creation of medium to large-scale precision castings. Our commitment to excellence was further endorsed in 2006 when we proudly achieved ISO9001 certification, a testament to the unwavering consistency and quality of our casting products. Between 2009 and 2014, we embarked on a transformative journey of expansion, augmenting our production capabilities with state-of-the-art facilities and multiple new production lines. This strategic evolution empowered us to adeptly cater to the multifaceted demands of diverse, multi-batch, and customized manufacturing needs.

3. Brand Marketing (2016-2020):
With a visionary approach in 2016, Qingdao Starise Metal set its sights on brand elevation. We became a prominent presence at both domestic and international industry exhibitions, amplifying our brand's recognition and prestige. Our global footprint expanded in 2017 as we forged enduring partnerships with international clients. By 2020, our relentless pursuit of innovation had yielded multiple patented technologies, elevating product precision and quality to new heights, and solidifying our reputation as a leader in the market.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, our commitment to technological advancement took a quantum leap with the establishment of a dedicated R&D center devoted to pioneering new materials and processes. The year 2019 saw the birth of our environmentally conscientious precision casting process, which not only curtailed pollution emissions but also markedly enhanced the quality of both surface and internal casting defects. Our strides in innovation were recognized in 2020 when we were distinguished as a national high-tech enterprise, cementing our status as a vanguard of technological innovation.

5. Intelligent Manufacturing and Future Vision:
Amidst the unprecedented challenges of the global pandemic in 2019, Qingdao Starise Metal demonstrated agility and foresight by recalibrating our market strategies. We fortified our online marketing and service capabilities, ensuring the continued trajectory of stable business growth. The dawn of 2021 heralded our intelligent manufacturing initiative, which seamlessly integrated automation and information technology to revolutionize production efficiency and management prowess.

6. Looking Ahead:
With an unyielding commitment to an innovation-driven ethos, Starise Metal is poised to ascend to the pinnacle of the global precision casting industry, steadfastly pursuing our vision of leadership and excellence.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For the swift and flexible delivery of short-distance or small batches of cast steel parts, road transportation stands out as an ideal solution. Its hallmark flexibility and rapid transit capabilities ensure your goods are delivered directly to the customer's chosen destination. For substantial cast steel parts, deploying large flatbed trucks or specially designed transport vehicles may be necessary.

Railway Transportation:
For the efficient and cost-effective transport of large volumes over long distances, railway transportation is a stellar choice. It boasts immense capacity, budget-friendly rates, and reliable safety. However, the intricacies of loading, unloading, and transshipment require careful planning. Cast steel parts travel securely in containers or open wagons, safeguarding goods throughout their journey.

Waterway Transportation:
When exporting cast steel parts or reaching coastal destinations, waterway transportation offers an economical pathway. It excels in handling substantial volumes at competitive costs. Though slower in pace, it prompts vigilance against moisture and rust. Cast steel parts find safe passage in containers or bulk carriers, ensuring endurance across the seas.

Air Transportation:
For urgent orders demanding rapid delivery, especially critical components in the medical sector, air transportation is the go-to solution. Its unmatched speed meets pressing timelines, albeit at a higher cost, and size and weight constraints do apply.

Wooden Box Packaging:
This versatile packaging method caters to cast steel parts of all dimensions and weights, excelling with larger items. Wooden boxes provide incredible compression resistance and protection against impacts during transit. Initially, the parts are enveloped in plastic film or oil paper before being secured in the box. Wooden wedges or foam materials are employed to thwart internal movement.

Carton Packaging:
For smaller steel cast parts, carton packaging emerges as an effective choice. Lightweight and budget-conscious, it requires attention to the carton’s strength and moisture resistance. Parts are initially wrapped in plastic or bubble bags, then positioned within the carton. Fillers are implemented to stabilize the contents and prevent unwanted movement.

Pallet Packaging:
Tailored for mass-produced cast steel parts, pallet packaging provides streamlined handling and transport. Parts are systematically stacked on pallets, secured with stretch film or strapping tape, easing forklift operations. Ideal for cast steel items with uniform specifications, it suits industries like agricultural and construction machinery.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.