Premium Alloy High Manganese Steel Casting for Industrial Protective Applications

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Excellent Mechanical Properties:
When railway transportation vehicles are in motion, it's crucial for various components to endure the intricate dynamics of loads such as traction, braking, and vibration. By intelligently selecting materials and employing superior casting processes, these cast parts excel in high strength, remarkable toughness, and superb wear resistance. For instance, couplers crafted from high-strength alloy steel are engineered to withstand substantial pulling and impact forces during vehicle coupling and operation, guaranteeing the train's reliable and safe performance.

2.Adaptability to Complex Shapes:
Certain components in railway transportation feature intricate structures, such as bogie frames and gearboxes, which pose manufacturing challenges for conventional methods. However, the casting process triumphs by producing parts of varied complex shapes as per design specifications, satisfying unique structural and functional demands of railway transportation. For example, the casting process skillfully integrates reinforcing ribs, cavities, and other internal structures within bogie frames, optimizing weight without compromising strength.

3.High Dimensional Accuracy: With the evolution of casting technologies, including innovations such as precision casting and lost foam casting, railway transportation cast components achieve exceptional dimensional precision, reducing machining allowances, boosting production efficiency, and simultaneously slashing costs. Critical parts like brake discs are precision-cast to ensure superior dimensional accuracy and surface quality, aligning with the braking system's performance demands.

4.High Material Utilization Rate: Compared to methods like machining, casting boasts a higher material utilization rate in crafting complex-shaped parts, minimizing material wastage. By refining casting processes and optimizing mold designs, material efficiency can be further enhanced, significantly lowering production costs.

5.High Batch Production Efficiency: In the railway transportation sector, where an enormous volume of components is essential, casting proves ideal for batch production. Once the mold is developed, numerous identical cast parts can be swiftly and efficiently produced to fulfill the construction and operational needs of railway transportation.

6.Good Corrosion Resistance: Within the operational environment of railway transportation, parts are vulnerable to corrosion, influenced by factors like humidity and salt spray. By selecting optimal casting materials and employing suitable surface treatments, cast parts gain enhanced corrosion resistance, prolonging component lifespan. Applying anti-corrosion coatings to exposed cast parts significantly boosts their durability against corrosion.

7.Strong Customizability: Tailored to the unique requirements of different railway transportation projects and vehicle types, cast parts can be meticulously designed and customized. From material selection to shape and structural design, modifications align with specific needs, catering to diverse usage conditions and performance criteria.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Established in 1996 in the heart of Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its journey with a steadfast commitment to quality, focusing on delivering precision casting solutions to the agricultural machinery and automotive axle sectors. In this foundational phase, the company specialized in producing small-scale precision castings, leveraging traditional silica gel precision casting technology to ensure superior craftsmanship.

2. Technological Accumulation and Expansion (1998-2014):
In a pivotal move in 1998, the company embraced advanced investment casting and sand casting technologies, propelling its capability to manufacture medium and large-scale precision castings with remarkable accuracy. By 2006, the well-earned ISO9001 certification marked a significant milestone, cementing the company's reputation for consistent quality and dependability. During 2009-2014, Qingdao Starise Metal underwent a major transformation, expanding its facilities, inaugurating several new production lines, and implementing cutting-edge casting processes. This strategic expansion amplified its production capacity, positioning the company to cater to the demands of varied, multi-batch, and tailored product manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 marked a strategic pivot toward brand elevation, as the company actively engaged in both domestic and international industry exhibitions to boost brand recognition. By 2017, Qingdao Starise Metal had significantly broadened its global footprint, forging enduring partnerships with overseas clients. By 2020, the company had achieved remarkable success, developing a suite of patented technologies that elevated product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, a dedicated research and development center was established, signifying a bold investment in pioneering new materials and processes. By 2019, the company had crafted an environmentally friendly precision casting process, dramatically slashing pollution emissions and enhancing the quality of surface and internal defects in castings. The year 2020 was a milestone, with the company earning recognition as a national high-tech enterprise, a testament to its relentless pursuit of technological innovation.

5. Intelligent Manufacturing and Future Vision:
Faced with the global pandemic challenges in 2019, the company swiftly revamped its market strategy, fortifying its online marketing and service capabilities to ensure continued business growth. In 2021, it took a visionary leap with the launch of an intelligent manufacturing initiative, integrating cutting-edge automation and information technology to boost production efficiency and management prowess.

6. Looking Ahead:
Starise Metal remains unwavering in its dedication to an innovation-driven development philosophy, steadfastly pursuing its goal to dominate the global precision casting industry with visionary leadership and pioneering spirit.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For the transportation of small-scale or short-distance batches of our exquisite cast steel components, road transportation emerges as the method of choice. Renowned for its remarkable flexibility and swiftness, this mode ensures that goods are delivered promptly to your specified destination. Should the need arise to transport substantial cast steel pieces, we deploy large flatbed trucks or specialized transport vehicles to meet your needs.

Railway Transportation:
Our railway transportation is ideal for shipping extensive distances and accommodating substantial batches of cast steel components. This method boasts impressive volume capacity, cost-effectiveness, and exceptional safety records. However, careful consideration of loading, unloading, and transshipment processes is essential. We ensure the utmost safety by shipping cast steel parts in secure containers or open wagons.

Waterway Transportation:
When considering exports or deliveries to coastal regions, waterway transportation presents an economical solution. With its vast capacity and cost advantages, this method's gentle pace calls for meticulous moisture and rust prevention measures. Typically, we transport our cast steel parts in robust containers or bulk carriers, safeguarding their quality throughout the journey.

Air Transportation:
For urgent demands or time-sensitive projects, especially critical components within the medical sector, air transportation is the superior choice. This mode offers unparalleled speed, with a premium cost and specific size and weight limitations to consider.

Wooden Box Packaging:
Our wooden box packaging is tailored for cast steel parts of all dimensions and weights, with particular expertise in large components. These robust boxes offer outstanding compressive strength and protective qualities, shielding contents from pressure and impact during transit. Each part is meticulously wrapped in plastic film or oil paper, placed securely in a wooden box, and immobilized using wooden wedges or foam to prevent movement.

Carton Packaging:
Ideal for smaller cast steel items, carton packaging provides an economical and lightweight option. While cost-effective, we ensure carton strength and moisture resistance are upheld. Components are wrapped in protective plastic or bubble bags, placed in cartons, and further secured with fillers to prevent shifting.

Pallet Packaging:
For large-scale production runs, pallet packaging offers an efficient solution. Cast steel components are systematically stacked onto pallets, securely anchored with stretch film or strapping tape, facilitating easy handling by forklifts. This method is particularly suitable for uniformly sized parts in the agricultural and construction machinery sectors.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.