Heavy-Duty High Manganese Steel Casting for Wear-Resistant Applications

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Outstanding Mechanical Excellence:
When railway transportation vehicles embark on their journeys, each component is subject to rigorous demands, enduring complex loads such as traction, braking, and intense vibrations. Through the meticulous selection of superior materials and sophisticated casting processes, these cast parts rise to the occasion, delivering high strength, exceptional toughness, and unparalleled wear resistance. For instance, couplers fabricated from high-strength alloy steel are engineered to withstand enormous pulling and impact forces during vehicle linkage and dynamic operation, ensuring unwavering safety and reliability throughout the train's mission.

2.Versatility in Complex Geometries:
Some components within railway transportation boast intricate designs, such as bogie frames and gearboxes, which challenge conventional manufacturing methods. The art of casting triumphs here, adeptly crafting parts with complex shapes tailored to precise design specifications, fulfilling the unique structural and functional demands of railway transportation. For example, casting allows bogie frames to perfectly integrate internal reinforcing ribs, cavities, and other intricate structures, optimizing weight without compromising strength.

3.Precision Perfected: With groundbreaking advancements in casting technologies, including precision casting and the innovative lost foam casting, railway transportation components achieve remarkable dimensional precision, significantly minimizing machining requirements, boosting production efficiency, and slashing costs. Key components, like brake discs, benefit from precision casting to ensure their dimensional integrity and surface excellence, meeting the rigorous standards of advanced braking systems.

4.Maximized Material Efficiency: In comparison with traditional machining methods, casting stands out by optimizing material usage in crafting complex parts, cutting down material waste. By refining casting techniques and innovative mold design, material efficiency is elevated, driving down production costs and enhancing sustainability.

5.Efficient High-Volume Production: For the railway transportation sector, which demands vast quantities of components, casting emerges as the ideal solution for mass production. Once molds are crafted, a plethora of identical cast parts can be swiftly and efficiently produced, seamlessly catering to the construction and operational demands of railway transportation.

6.Exceptional Corrosion Resistance: Within the railway transportationenvironment, certain components face corrosive challenges like humidity and salt spray. By selecting premium casting materials and applying advanced surface treatments, cast parts achieve superior corrosion resistance, significantly prolonging component lifespan. An example is the application of anti-corrosion coatings on exposed cast parts, dramatically enhancing their durability and resilience against the elements.

7. Tailored Customization Excellence: Catering to diverse railway transportation requirements and varied vehicle specifications, cast parts are expertly designed and manufactured with customization at their core. From material selection to structural design, every aspect is adjusted to align with specific performance metrics and operational conditions, ensuring optimal results.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Established in the heart of Pingdu City, Qingdao, China in 1996, Qingdao Starise Metal Technology Co., Ltd. embarked on a journey of excellence, initially focusing on delivering high-quality precision casting solutions tailored for the agricultural machinery and automotive axle industries. During this pioneering phase, our primary endeavor was the manufacturing of small-scale precision castings, utilizing the tried-and-true traditional silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
In a groundbreaking move in 1998, we embraced advanced investment and sand casting technologies, paving the way for the production of medium and large-scale precision castings. By 2006, our commitment to quality bore fruit as we achieved the prestigious ISO9001 certification, a testament to the consistent excellence and reliability of our casting products. The period from 2009 to 2014 marked an era of significant growth as we substantially expanded our production facilities, introduced a multitude of new production lines, and adopted highly efficient casting processes, greatly enhancing our production capacity to cater to the demands of diverse, multi-batch, and customized product manufacturing.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a journey to elevate our brand, actively participating in prominent domestic and international industry exhibitions to bolster our brand recognition. The following year, 2017, marked our expansion into the global market as we forged long-term cooperative relationships with esteemed overseas customers. By 2020, our relentless pursuit of excellence resulted in the development of multiple patented technologies, significantly enhancing product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we boldly invested in the establishment of a cutting-edge research and development center, dedicated to the exploration of innovative materials and processes. By 2019, our pioneering efforts led to the creation of an environmentally friendly precision casting process, effectively reducing pollution emissions during production while markedly improving the quality of surface and internal defects in castings. Our achievements in technological advancement and innovation were nationally recognized in 2020 when we were officially honored as a high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
In response to the unprecedented challenges posed by the global pandemic in 2019, we swiftly adapted our market strategy, fortifying our online marketing and service capabilities to ensure stable business growth. By 2021, we had launched a forward-thinking intelligent manufacturing initiative, seamlessly integrating automation and information technology to dramatically enhance production efficiency and management capabilities, setting the stage for future advancements.

6. Looking Ahead:
Starise Metal remains steadfast in its commitment to an innovation-driven development philosophy, tirelessly striving to secure and maintain a leading position in the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For quick and efficient short-distance delivery or when transporting smaller batches of our robust cast steel parts, road transportation emerges as the preferred choice. It offers unparalleled flexibility and rapid transit, ensuring your goods reach directly to your specified location. For more substantial cast steel components, we utilize large flatbed trucks or specially designed transport vehicles to maintain the integrity and quality of your products throughout the journey.

Railway Transportation:
When moving larger quantities or embarking on long-distance shipments, railway transportation presents an excellent option, characterized by its substantial capacity, cost-effectiveness, and reliability. Although the intricacies of loading, unloading, and transshipment require careful coordination, the safety of your cast steel parts is our priority, with secure transportation in containers or open wagons ensuring their protection throughout the process.

Waterway Transportation:
For shipments destined for international markets or coastal regions, waterway transportation stands out as a cost-efficient method. While it supports vast shipment volumes at a lower cost, it does necessitate vigilant measures against moisture and rust. By using containers or bulk carriers, we ensure your cast steel parts remain in pristine condition despite the leisurely pace of transit.

Air Transportation:
In scenarios where urgency is paramount, such as with critical components in the medical industry, air transportation is the best choice. It offers unrivaled speed in transit, though it is accompanied by higher costs and certain constraints regarding the size and weight of your shipments. Despite these limitations, air transport is your go-to for meeting tight deadlines with confidence.

Wooden Box Packaging:
Our wooden box packaging is ideal for steel cast parts of varying sizes and weights, especially those that are larger. The sturdy construction of wooden boxes ensures excellent compression resistance, shielding your items from pressure and impact during transit. We begin by securing the cast steel parts with plastic film or oil paper before placing them in the box. Stabilizing elements such as wooden wedges or foam are utilized to keep your parts securely in place, minimizing movement and potential damage.

Carton Packaging:
Carton packaging provides a lightweight, cost-effective solution for smaller cast steel parts. It is imperative that the carton used offers sufficient strength and moisture protection. To ensure safety, parts are initially enveloped in protective plastic or bubble wraps before being securely placed within the carton. Fillers are added to prevent movement, safeguarding the components against shifting and damage during transit.

Pallet Packaging:
For mass production of cast steel parts, pallet packaging is the preferred method. It involves orderly stacking parts on a pallet, then securing them with stretch film or strapping tape, facilitating seamless handling and forklift transportation. This efficient method is particularly suited to the agricultural and construction machinery sectors, ensuring uniform parts are packed cohesively and ready for distribution.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.