Custom High Manganese Steel Protective Plate with Premium Coated Finish

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Excellent Mechanical Properties:
When railway transportation vehicles are in operation, they must endure a variety of complex loads, such as traction, braking, and vibration. Cast components are engineered to meet these demands with exceptional high-strength, high-toughness, and superior wear resistance. Through the careful selection of materials and advanced casting processes, components like high-strength alloy steel couplers are crafted to withstand immense pulling and impact forces during vehicle connection and operation, thereby ensuring the train's safe and reliable operation.

2.Adaptability to Complex Shapes:
Some components in railway transportation feature intricate structures, such as the frames of bogies and gearboxes, which pose challenges for other manufacturing methods. The casting process excels at producing complex-shaped parts tailored to design specifications, perfectly meeting the special structural and functional requirements of railway transportation. For instance, bogie frames benefit from casting by precisely forming internal reinforcing ribs, cavities, and other structures, maintaining strength while reducing weight.

3.High Dimensional Accuracy: With ongoing advancements in casting technologies, including precision and lost foam casting, railway transportation cast components achieve exceptional dimensional accuracy. This reduces machining allowances, boosts production efficiency, and concurrently lowers costs. Key components like brake discs are precision-cast to ensure their dimensional accuracy and surface quality, meeting stringent braking system performance standards.

4.High Material Utilization Rate: Compared to machining, casting offers a superior material utilization rate when crafting intricate parts, significantly reducing material waste. By optimizing both the casting process and mold design, material utilization is further maximized, and production costs are minimized.

5.High Batch Production Efficiency: Catering to the railway transportation sector's demand for numerous components, the casting process is ideal for batch production. Once a mold is created, it enables the rapid and efficient production of a large volume of uniform cast parts, effectively supporting the construction and operational needs of railway transportation.

6.Good Corrosion Resistance: Within the operating conditions of railway transportation, components are often exposed to corrosive elements like humidity and salt spray. By selecting suitable casting materials and applying advanced surface treatments, cast parts achieve excellent corrosion resistance, thereby extending component longevity. For example, anti-corrosion coatings on exposed cast parts significantly enhance their durability against corrosion.

7.Strong Customizability: Tailored to the distinct requirements of various railway transportation projects and vehicle types, cast parts can be custom-designed and produced. This customization spans from material choice to shape and structure, allowing modifications according to specific needs to fulfill diverse usage conditions and performance criteria.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Founded amidst the vibrant industrial landscape of Pingdu City, Qingdao, China, in 1996, Qingdao Starise Metal Technology Co., Ltd. embarked on its journey with a focus on delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. In these early years, the company specialized in the production of small-scale precision castings, employing the time-honored art of traditional silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
In a landmark move in 1998, the company embraced cutting-edge investment and sand casting technologies, greatly expanding its capabilities to produce medium and large-scale precision castings. By 2006, having achieved ISO9001 certification, the company cemented its reputation for delivering consistent quality and reliability. Between 2009 and 2014, Starise Metal embarked on an ambitious expansion of its production facilities, introducing a multitude of new production lines and employing highly efficient casting processes. This expansion strategically positioned the company to adeptly meet the demands of diverse, multi-batch, and bespoke product manufacturing.

3. Brand Marketing (2016-2020):
In 2016, Starise Metal initiated a dynamic brand-building campaign, actively participating in both domestic and international industry exhibitions, significantly bolstering brand recognition. By 2017, it had broadened its global footprint, establishing enduring partnerships with overseas clientele. By the dawn of 2020, the company had pioneered several patented technologies, enhancing both product precision and quality, and solidifying its stature in the industry.

4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 marked a pivotal moment as the company invested in a dedicated R&D center aimed at pioneering new materials and processes. By 2019, it had revolutionized its operations with an eco-friendly precision casting process that not only minimized pollution emissions but also substantially improved the surface and internal quality of castings. Recognition as a national high-tech enterprise in 2020 further testified to its advancements in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic challenges of 2019, Starise Metal demonstrated resilience by pivoting its market strategy to bolster online marketing and service capabilities, ensuring continued business growth. By 2021, it launched a groundbreaking intelligent manufacturing initiative, seamlessly integrating automation and information technology to boost production efficiency and management acumen.

6. Looking Ahead:
Dedicated to a philosophy of innovation-driven development, Starise Metal is unwaveringly committed to securing its status as a leader in the global precision casting arena.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For short-distance or smaller batches of cast steel parts, road transportation offers unparalleled flexibility and speed. It ensures your products reach the customer's doorstep efficiently. For substantial cast steel components, specialized transport vehicles or expansive flatbed trucks are employed, ensuring seamless delivery.

Railway Transportation:
Perfect for transporting over great distances or in large quantities, railway transportation boasts vast capacity, cost efficiency, and safety. However, proper attention is needed for loading, unloading, and transshipment processes. Typically, cast steel parts are secured in containers or open wagons, assuring their safe journey.

Waterway Transportation:
An economical option for exporting cast steel to coastal areas, waterway transportation offers substantial volume at a low cost. Despite its slower pace, it is vital to safeguard against moisture and rust. Typically, goods are transported in containers or bulk carriers to maintain their pristine condition.

Air Transportation:
Ideal for urgent orders or time-sensitive deliveries within the medical sector, air transportation ensures swift delivery. While it incurs higher costs and imposes size and weight restrictions, it remains unmatched for rapid transport.

Wooden Box Packaging:
Providing excellent protection for cast steel parts of all sizes, wooden box packaging is especially beneficial for larger items. With outstanding compressive strength, it prevents damage from squeezing and collision. The parts are first encased in plastic film or oil paper, then snugly fitted into wooden boxes, utilizing wedges or foam for added stability.

Carton Packaging:
An economical choice for smaller cast steel parts, carton packaging is both lightweight and cost-effective. It requires attention to strength and moisture resistance. Parts are wrapped in plastic or bubble bags and snugly placed in cartons with fillers ensuring they remain static.

Pallet Packaging:
Ideal for large-scale production, pallet packaging involves neatly stacking parts and securing them with stretch film or strapping tape. This method facilitates easy handling and transport by forklifts and suits the needs of agricultural and construction machinery industries.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.