Custom Shape Carbon Steel with Precision Casting and Element Variations

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: F333
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: on-Site
• Warranty: 2 Years
• Processing: Precision Casting
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, Et
• Shape: Customeization
• Lead Time: 30-40 Days
• Surface Roughness: Ra0.8~Ra12.5
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Inspection Tools: CMM/Gauges/Indicators
• Sand Core: Resin Sand Core/Clay Sand Core
• Parts: Machinery Part, Industrial Parts, Vessel Part etc.
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Inspection Report: Yes
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Industy	Sub-industry	Material	Process	Application	Features	Technical advantages
Agricultural machinery	Tractor	Carbon steel	Lost wax casting	Steering Force Transfer Linkage for Agricultural Machinery	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Carbon steel	Lost wax casting	Clutch Release Bearing Mounting Bracket for Agricultural Machinery	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Carbon steel	Lost wax casting	Seeder Structural Support Bracket	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Casting parts for agricultural machinery are indispensable, serving as the backbone for seamless and robust operation. These components are pivotal, encompassing elements like engines, transmission systems, and tillage devices. Our offerings include crucial items such as gearbox housings, plowshares, and harvester cutter shafts. We utilize high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, ensuring our products can withstand the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities, even in the most challenging and extreme environments.

Our products are crafted with meticulous precision to strictly adhere to international standards, including ASTM, EN, and ISO. They carry certifications like CE and API, embodying the quality and reliability our customers trust. These precision casting parts are ideally suited for a diverse range of agricultural machinery such as tractors, combine harvesters, and seeders, ensuring adaptable and dependable performance across various applications.

Embracing the trends of agricultural intelligence and lightweighting, we lead with precision casting processes and advanced new materials, such as low-temperature steel ZG10MnNiCu. This innovation has significantly enhanced the longevity and energy efficiency of our parts. At the same time, it encourages breakthroughs in customized and integrated designs, effectively reducing maintenance costs and elevating the user experience to new heights.

High-quality casting parts are crucial in the agricultural machinery industry chain, pivotal in advancing global agricultural mechanization and promoting sustainable development. These components are instrumental in driving the industry forward, significantly contributing to its growth and evolution in a world increasingly focused on sustainable practices.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the fusion of industry and trade, leading the charge in sophisticated research, development, and worldwide dissemination of precision casting components. With a rich tapestry of over 30 years of industry acumen, our avant-garde production facility, sprawling over 47,000 square meters with an elite 10,000-square-meter workshop, showcases our dedication to precision. Proudly, we achieve an extraordinary annual yield exceeding 30,000 tons of precision-cast steel components. Starise Metal's products are celebrated and trusted across a vast network spanning over 20 countries and regions, including Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a mission to deliver premier precision casting solutions, specifically tailored for the sectors of agricultural machinery and automotive axles. In this inaugural phase, the company distinguished itself by crafting small-scale precision castings using traditional silica gel precision casting technology, paving the path to excellence.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we took a strategic leap forward by adopting cutting-edge investment and sand casting technologies, transitioning to medium and large-scale precision castings. The esteemed ISO9001 certification, achieved in 2006, underscored our unwavering dedication to quality and reliability. From 2009 to 2014, we embarked on notable expansions with the inauguration of new production lines and enhanced casting processes, elevating our production capacity to adeptly cater to multi-batch, bespoke manufacturing needs.

3. Brand Marketing (2016-2020):
By 2016, our focus shifted towards amplifying brand prominence through dynamic participation in both domestic and international industry exhibitions, significantly boosting our brand’s visibility. Our global market presence solidified in 2017, with long-lasting alliances formed with international clientele. By 2020, the creation of multiple patented technologies further refined our product precision and quality, reinforcing our reputation in the industry.

4. Technological Innovation and Sustainable Development (2018-2024):
The dawn of 2018 saw the establishment of a dedicated R&D center, which sparked the exploration of innovative materials and processes. In 2019, we spearheaded an eco-friendly precision casting process, notably reducing production emissions while significantly enhancing the quality of our castings. Recognized as a national high-tech enterprise in 2020, our technological innovation accomplishments now bask in deserved recognition.

5. Intelligent Manufacturing and Future Vision:
In the wake of the 2019 global pandemic, we adeptly recalibrated our market strategy, enhancing online marketing and service capabilities to ensure consistent business growth. The unveiling of our intelligent manufacturing program in 2021 marked a new era, integrating automation and information technology to dramatically boost production efficiency and management capability.

6. Looking Ahead:
Starise Metal remains unwavering in its dedication to an innovation-driven development ethos, continually striving to claim and maintain a leading edge in the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

Rust Prevention Treatment:
To ensure the enduring quality and robust longevity of our expertly crafted cast steel parts, we utilize top-tier rust prevention treatments. These sophisticated methods might involve the use of high-performance anti-rust sprays or the precise application of rust-deterring oils, all meticulously selected to protect components during their journey and while in storage. For parts designed to withstand the extreme conditions of industries like chemicals or oil, we employ specialized anti-corrosion coatings that not only extend durability but also offer unparalleled protection.

Cushioning Packaging:
Our packaging strategy prioritizes supreme safety and the elimination of impact risks during transportation. We integrate superior cushioning materials such as premium foam plastics, durable sponges, and cutting-edge air cushion films into our process. For parts demanding impeccable precision, especially in industries requiring stringent standards or rapid delivery, we utilize multi-layered cushioning. This meticulous approach ensures stability and maintains the immaculate condition of each component throughout its entire transit journey.

Shipping

Transportation Route Planning:
Executing strategic route planning is crucial before any transportation task begins. We conduct a thorough evaluation of road conditions, bridge load capabilities, and tunnel dimensions to facilitate the smooth transit of our vehicles. When dealing with particularly large or heavy cast steel parts, we engage proactively with road authorities. This ensures all necessary transportation permits are obtained and any specialized escort arrangements are made, guaranteeing a secure and proficient delivery.
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Transportation Insurance:
To mitigate unforeseen transport risks, it is highly recommended to secure comprehensive transportation insurance for our valued cast steel components. Selecting the appropriate insurance plan requires consideration of various factors such as the inherent value of the goods, the mode of transport, and the chosen route. This comprehensive evaluation ensures that a bespoke insurance solution is crafted, providing peace of mind and safeguarding financial interests throughout the entire transport process.
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Loading and Unloading Requirements:
The careful and effective handling of cast steel parts during loading and unloading is facilitated by the use of specialized equipment, such as advanced forklifts and cranes, operated by skilled professionals. Extreme caution is exercised to prevent any potential collisions or damage to the parts. Furthermore, the stability and safety of the equipment are rigorously maintained, ensuring a seamless and secure operation from initiation to completion.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.