Customization of Precision Casting Elements for Tailored Customer Designed Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization of Precision Casting Elements for Tailored Customer Designed Shapes
  • Customization of Precision Casting Elements for Tailored Customer Designed Shapes
  • Customization of Precision Casting Elements for Tailored Customer Designed Shapes
  • Customization of Precision Casting Elements for Tailored Customer Designed Shapes
  • Customization of Precision Casting Elements for Tailored Customer Designed Shapes
  • Customization of Precision Casting Elements for Tailored Customer Designed Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization of Precision Casting Elements for Tailored Customer Designed Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization of Precision Casting Elements for Tailored Customer Designed Shapes
These casting parts are the heartbeat of agricultural machinery, the essential lifeline that ensures seamless operations across the field. With critical components like robust engines, advanced transmission systems, and efficient tillage devices relying on our precision cast parts such as durable gearbox housings, resilient plowshares, and reliable harvester cutter shafts, these elements are the cornerstone of agricultural excellence. Crafted from the highest quality high-strength cast steel (ZG series), superior wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys, our components are engineered to withstand the most formidable environments. They deliver unparalleled impact resistance, exceptional wear durability, and outstanding rust prevention, ensuring optimal performance and longevity.

Our products are the epitome of engineering excellence, meeting the pinnacle of international standards such as ASTM, EN, and ISO. Fortified by prestigious certifications like CE and API, they are intricately designed to boost the functionality and efficiency of a diverse range of agricultural machinery, including tractors, combine harvesters, and seeders. Each product stands as a testament to quality, enhancing operational capabilities and ensuring superior performance.

Embracing the forefront of agricultural innovation, our cutting-edge precision casting processes and revolutionary materials, including low-temperature steel ZG10MnNiCu, are redefining the industry standards. These innovations significantly elevate parts' longevity and energy efficiency, paving the way for customization and seamless integration. This forward-thinking approach not only dramatically reduces maintenance costs but also aligns with the global movement towards agricultural intelligence and the pursuit of lightweight, sustainable solutions.

In the expansive tapestry of the agricultural machinery industry, our premium casting parts weave a crucial thread, propelling the advancement of global agricultural mechanization and championing the noble cause of sustainable development. Our contributions are instrumental in driving progress and fostering a future where innovation meets ecological responsibility.
Customization of Precision Casting Elements for Tailored Customer Designed Shapes

Company Profile

Customization of Precision Casting Elements for Tailored Customer Designed Shapes
Introducing Qingdao Starise Metal Technology Co., Ltd., a dynamic industry and trade integration enterprise that excels in the innovation, production, and international trade of precision casting components. With over three decades of dedicated industry experience, the company operates a state-of-the-art production facility sprawling over 47,000 square meters, including 10,000 square meters of high-standard production workshops. Demonstrating exceptional expertise, its annual capacity surpasses 30,000 tons of precision cast steel parts. The company's impressive global footprint extends to over 20 countries across Europe, America, and Asia, marking its strong presence in the international market.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the industrious city of Pingdu, Qingdao, China, Starise Metal embarked on its journey by providing top-notch precision casting solutions for the agricultural machinery and automotive axle sectors. This era marked the company's focus on crafting small-scale precision castings, utilizing traditional silica gel precision casting techniques to deliver unparalleled quality.


2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a turning point as Starise Metal embraced cutting-edge investment and sand casting technologies, setting the stage for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored its commitment to quality and reliability. Between 2009 and 2014, expansion was the mantra as the company significantly augmented its production capabilities, introduced multiple new production lines, and streamlined efficient casting processes to cater to diverse, multi-batch, bespoke manufacturing demands.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on a brand-building odyssey, actively participating in both domestic and international industry exhibitions to bolster brand awareness. By 2017, the company had strengthened its global market footprint, forging enduring relationships with overseas clientele. The reach of its brand was complemented by the development of multiple patented technologies by 2020, which further elevated product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A landmark investment in 2018 saw the inception of a research and development center dedicated to pioneering new materials and processes. 2019 was marked by the creation of an eco-friendly precision casting process that not only mitigated pollution but also elevated the quality of surface and internal casting defects. In 2020, Starise Metal was officially designated as a national high-tech enterprise, cementing its stature as a leader in technological advancement.


5. Intelligent Manufacturing and Future Vision:
The global pandemic in 2019 was met with agility as Starise Metal redefined its market strategy, enhancing online marketing and service delivery to sustain business growth. By 2021, the company embraced intelligent manufacturing, seamlessly integrating automation and information technology to amplify production efficiency and management excellence.


6. Looking Ahead:
Starise Metal remains steadfast in its commitment to an innovation-driven development philosophy, aspiring to consolidate its position as a global leader in the precision casting industry.


Customization of Precision Casting Elements for Tailored Customer Designed Shapes

Processing

Customization of Precision Casting Elements for Tailored Customer Designed Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization of Precision Casting Elements for Tailored Customer Designed Shapes

Packaging & Shipping

Customization of Precision Casting Elements for Tailored Customer Designed Shapes
Packaging: Ensuring Your Products are Wrapped in Utmost Care and Precision

Rust Prevention Treatment: Fortifying Against Nature's Challenges
To safeguard your cast steel parts from rust during transit and storage, we implement comprehensive rust prevention treatments using anti-rust paint or oil. For environments with higher corrosion potential, such as chemical and petroleum sectors, we provide specialized anti-corrosion coatings, enhancing your product's durability and longevity under challenging conditions.

Cushioning Packaging: Protecting with Gentle Strength and Invincible Softness
Our packaging strategy incorporates cushioning materials like foam plastics, sponges, and air cushion films to absorb impacts during transit. For high-precision or fragile parts, we employ advanced multi-layer cushioning techniques, ensuring that each component remains stable and protected, ultimately arriving in pristine condition.

Shipping: Excellence Delivered Mile After Mile

Transportation Route Planning: Navigating Safe Passage for Flawless Delivery

We meticulously design transportation routes, considering road conditions, bridge capacities, and tunnel heights, ensuring seamless delivery. For oversized or overweight components, we liaise with road authorities, obtain necessary permits, and arrange escort measures to guarantee a safe and efficient transit journey.
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Transportation Insurance: Protecting Your Investments with Unwavering Confidence
To mitigate risks during transportation, we guide you in selecting comprehensive insurance plans, customized to your product's value, mode, and route. This ensures your cast steel parts are protected against any unforeseen circumstances, offering peace of mind with every shipment.
·
Loading and Unloading Requirements: Mastering the Art of Careful Handling
In loading and unloading, we utilize forklifts and cranes operated by expert professionals to prevent collisions and protect the integrity of your cast steel parts. We ensure the safety and stability of operations, maintaining the highest standards throughout the handling process.
Customization of Precision Casting Elements for Tailored Customer Designed Shapes

FAQ

Customization of Precision Casting Elements for Tailored Customer Designed Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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