High Manganese Steel Material for Protective Wear-Resistant Casting Solutions

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd., a powerhouse of industry and trade integration, is dedicated to the innovation, creation, and global distribution of high-quality precision casting parts. With over three decades of expertise driving its endeavors, and anchored by its extensive production base, the company stands as a beacon of excellence in the industry. Its modern facilities span an impressive 47,000 square meters, including 10,000 square meters dedicated to state-of-the-art production workshops. A testament to its capabilities, the annual output exceeds 30,000 tons of premium precision cast steel parts, which are proudly exported to over 20 countries and regions worldwide, from Europe to America, and across Asia.

Our History:

1. Founding Period (1996-1998):
Founded in the vibrant city of Pingdu, Qingdao, China, in 1996, the company embarked on its journey with a mission to deliver superb precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During these formative years, the focus was on producing small-scale precision castings, crafted with the time-honored silica gel precision casting technology, establishing a foundation of quality and trust.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a revolutionary phase as the company embraced cutting-edge investment casting and sand casting technologies, paving the way for the production of medium and large-scale precision castings. The coveted ISO9001 certification, achieved in 2006, affirmed the unwavering quality of its products. Between 2009 and 2014, the company experienced unparalleled growth, expanding its production facilities and introducing numerous new production lines, adopting efficient casting processes that bolstered its capacity to cater to diverse and customized manufacturing demands.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a transformative journey to amplify its brand presence by actively engaging in both domestic and international industry exhibitions. This initiative significantly heightened brand recognition. The year 2017 witnessed a strategic expansion into global markets, forging enduring partnerships with international customers. By 2020, the company had not only solidified its market presence but also achieved technological distinction through the development of several patented technologies, ensuring elevated product precision and unmatched quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In its quest for excellence, the company established a dedicated research and development center in 2018, committed to pioneering new materials and processes. A breakthrough came in 2019 with the advent of an eco-friendly precision casting process that not only minimized pollution emissions but also significantly enhanced the surface and internal quality of castings. Recognized as a national high-tech enterprise in 2020, the company stands as a testament to innovation and technological prowess.

5. Intelligent Manufacturing and Future Vision:
Amid the global challenges of 2019, the company demonstrated remarkable agility by adapting its market strategy to fortify online marketing and service capabilities, ensuring sustained growth. By 2021, it had launched a visionary intelligent manufacturing initiative, blending automation with cutting-edge information technology to substantially boost production efficiency and managerial acumen.

6. Looking Ahead:
Steadfast in its commitment to innovation-driven development, Starise Metal is poised to fortify its leadership in the global precision casting arena, continually pushing the boundaries of excellence.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: Perfectly designed for cast steel parts of diverse sizes and weights, particularly those that are large and cumbersome. Wooden boxes boast excellent compressive strength and protective properties, ensuring your cast steel parts remain unscathed from jostling and collisions during transit. In this method, the parts are initially enveloped with a protective layer of plastic film or oil paper before being nestled in a robust wooden box. To secure the parts firmly in place and prevent any movement within the box, wooden wedges or cushioning foam materials are expertly utilized.
  • Carton Packaging: Ideal for smaller cast steel components, carton packaging offers a lightweight and budget-friendly solution. However, care must be taken to ensure the carton’s strength and resistance to moisture. Typically, the steel parts are first cloaked in protective plastic bags or bubble wraps before being gently placed inside the carton. To safeguard against movement, the carton is supplemented with fillers, ensuring that each component remains secure during transit.
  • Pallet Packaging: For the efficient handling of mass-produced cast steel parts, pallet packaging is the go-to choice. The parts are meticulously stacked on the pallet, then stabilized with stretch film or strapping tape, allowing for effortless management and forklift transportation. This method is particularly advantageous for uniformly sized cast steel parts commonly found in the agricultural and construction machinery industries.

Shipping

• Selection of Mode
  • Road Transportation: When it comes to short-distance deliveries or smaller consignments of cast steel parts, road transportation emerges as a highly preferred option. It offers unmatched flexibility and rapid delivery speeds, ensuring goods reach the customer's specified destination promptly. For transporting larger cast steel parts, specialized vehicles such as large flatbed trucks might be employed to accommodate the size and weight efficiently.
  • Railway Transportation: For extensive, long-haul journeys involving substantial quantities of cast steel parts, railway transportation is the best choice. It offers significant advantages in terms of large capacity, economical costs, and enhanced safety of the cargo. While considering this mode, one must account for the processes of loading, unloading, and transshipment. Typically transported in containers or open wagons, cast steel parts are assured safe delivery throughout their journey.
  • Waterway Transportation: For exporting cast steel parts or distributing them to coastal regions, waterway transportation stands as a cost-effective solution. With its massive capacity and low expense, this method ensures economical delivery despite the slower pace. Special attention is required to safeguard against moisture and rust. Cast steel parts are generally shipped in containers or bulk carriers, ensuring they remain in pristine condition throughout the voyage.
  • Air Transportation: When time is of the essence, as in the case of urgent orders or critical components like those in the URGET, air transportation is the premium choice. Offering unparalleled speed, it delivers your cast steel parts swiftly to their destination. However, this convenience comes at a higher cost, and there are limitations regarding the size and weight of the items transported. It's the perfect choice when rapid delivery is non-negotiable.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.